Greatest Keycaps And Where To Find Them

April 28, 2020 by Kristina Panos 25 Comments

Look at your keyboard. Do the keycaps excite you? That’s what we thought. You pound on that thing day in and day out. Shouldn’t it at least be attractive? Or even happiness-inducing? You don’t necessarily have to replace every single keycap to spark joy. When it comes to artisan keycaps, the point is to have something that stands out.

How about an Escape key that looks like a tall stack of flapjacks or a tiny, intricate cream puff? From a practical standpoint, how about a spiky Escape key that makes you think twice about rage quitting?

If you’re into games or anime, chances are good that there are more than enough artisan keycaps out there to keep you cash-poor for a while. The same goes for scrumptious foodstuffs with Cherry MX-compatible stems.

In this day and age, you can get just about any type of keycap you want, especially those encapsulating pop culture phenomena and fads. Yes there’s a fidget spinner keycap, and it’s adorable.

Continue reading “Greatest Keycaps And Where To Find Them” →

Hackaday Podcast 064: The COBOL Cabal, The Demoscene Bytes, And The BTLE Cure

April 24, 2020 by Mike Szczys 4 Comments

Hackaday editors Elliot Williams and Mike Szczys pan for gold in a week packed with technological treasure. The big news is Apple/Google are working on contact tracing using BTLE. From adoption, to privacy, to efficacy, there’s a lot to unpack here and many of the details have yet to take shape. Of course the episode also overflows with great hacks like broken-inductor bike chain sensors, parabolic basketball backboards, bizarre hose clamp tools, iron-on eTextile trials, and hot AM radio towers. We finish up discussing the greatest typing device that wasn’t, and the coming and going of the COBOL crisis.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 064: The COBOL Cabal, The Demoscene Bytes, And The BTLE Cure” →

Millennium Falcon Docking Bay Doubles As Table

April 22, 2020 by Tom Nardi 13 Comments

A glass table makes a perfect display case for showing off whatever’s important to you, but if you want keep the dust off of your treasures, closing up the sides is probably a wise move. It might not be a bad idea to put some lighting in there to make sure everything is easy to see. You might as well make the lights RGB and remote controlled, so you can fiddle with the look from across the room. Of course, you could go all in and just make the thing a diorama…

It’s not hard to imagine the line of thinking that convinced [Erv Plecter] he should turn a simple glass table into a docking bay for a model of the Millennium Falcon, and looking at the final results, we think it was the right move. With an incredible attention to detail, what started out a generic looking table and rather modest toy, have been combined into an interactive display that could woo even the staunchest of Trekkies.

If you’ve ever considered lighting a model, this project is an excellent example to follow. The Hasbro toy that [Erv] started with certainly wasn’t what you’d call studio quality; the little lighting it featured wasn’t even accurate to how the ship appears in the films. But with some reference material, fiber optic cables, and enough Arduinos to drive it all, the final lighting is truly a marvel. We’d say the engine is our favorite part, but those tiny lit panels in the cockpit are hard to beat.

While the Falcon is clearly the star of the show, the docking bay itself is certainly no afterthought. The back-lit panels, with their inscrutable Imperial design aesthetic, look fantastic. The addition of small details like crates and barrels, plus the glossy black PVC sheet used for the floor, really brings the whole scene to life. It’s almost a shame that the ship itself is so big, as a smaller model would have left more room to toss in a few Stormtroopers and droids out on patrol.

This isn’t the first time we’ve seen somebody augment a “toy” grade model with additional lighting effects. While the scale miniature aficionados in the audience might turn their nose up at some of the artistic liberties taken on these low fidelity models, we think any normal person would be blown away if they saw them in person.

Continue reading “Millennium Falcon Docking Bay Doubles As Table” →

3D Printering: When Resin Printing Gets Smelly

April 7, 2020 by Donald Papp 20 Comments

Nowadays, resin printers are highly accessible and can do some great stuff. But between isopropyl alcohol for part rinsing and the fact that some resins have a definite smell to them, ventilation can get important fast. The manufacturers don’t talk much about this part of the resin printing experience, but it’s there nevertheless. So what can be done when smells become a problem?

I recently had to deal with this when I printed several liters of resin worth of parts. That’s a lot of resin, and a lot of alcohol for part washing. Smells — which had never been much of a problem in my work area — suddenly became an issue.

Where Odors Come From

Smells come from two sources: the resin itself, and the isopropyl alcohol used for cleanup and part washing. Continue reading “3D Printering: When Resin Printing Gets Smelly” →

Flexible Build Platforms Work For FDM, How About SLA?

April 6, 2020 by Donald Papp 6 Comments

Flexible steel sheets as the foundation for build platforms are used to great advantage in FDM 3D printers. These coated sheets are held flat by magnets during printing, and after printing is done the sheet (with print attached) can be removed and flexed to pop the prints free. This got [Jan Mrázek] thinking. He was pretty sure the concept could extend to the build platform on his Elegoo Mars resin printer. With a flexible build platform, troublesome prints could be more easily removed, so he non-destructively modified his printer to have a similar system. [Jan] is clear that this is only a proof of concept, but the test results were good! He printed several jobs that were known to be trouble, and they were all a piece of cake to remove.

[Jan]’s mod consists of a 3D printed, two-piece unit that encapsulates the normal build platform and contains a few strong magnets. A thin sheet of steel sticks flat to this new piece, held in place by the magnets within, and becomes the new build platform. After a print is done, the sheet is removed and [Jan] reports that its flexibility is a big help in removing otherwise troublesome prints, such as the 3D printed solder stencil we covered recently.

[Jan] provides his CAD model but doesn’t really recommend using it for anything other than development work. Results were promising, but there are a number of drawbacks to the prototype. For one thing, it makes the build platform thicker and the Z-axis limit switch needs to be physically lowered in order to zero the unit. Also, the thicker build platform means the volume of resin the build tank can hold is reduced. Still, the idea clearly has merit and shows there absolutely is value in hardware having a hackable design.

Can Solder Paste Stencils Be 3D Printed? They Can!

March 27, 2020 by Donald Papp 37 Comments

3D printed solder paste stencil, closeup.

[Jan Mrázek]’s success with 3D printing a solder paste stencil is awfully interesting, though he makes it clear that it is only a proof of concept. There are a lot of parts to this hack, so let’s step through them one at a time.

First of all, it turns out that converting a PCB solder paste layer into a 3D model is a bit of a challenge. A tool [Jan] found online didn’t work out, so he turned to OpenSCAD and wrote a script (available on GitHub) which takes two DXF files as input: one for the board outline, and one for the hole pattern. If you’re using KiCad, he has a Python script (also on GitHub) which will export the necessary data.

The result is a 3D model that is like a solder paste mask combined with a raised border to match the board outline, so that the whole thing self-aligns by fitting on top of the PCB. A handy feature, for sure. [Jan] says the model pictured here printed in less than 10 minutes. Workflow-wise, that certainly compares favorably to waiting for a stencil to arrive in the mail. But how do the actual solder-pasting results compare?

3D printed solder stencil on PCB, after applying solder paste.

[Jan] says that the printed stencil had a few defects but it otherwise worked fine for 0.5 mm pitch ICs and 0402 resistors, and the fact that the 3D printed stencil self-registered onto the board was a welcome feature. That being said, it took a lot of work to get such results. [Jan]’s SLA printer is an Elegoo Mars, and he wasn’t able to have it create holes for 0.2 mm x 0.5 mm pads without first modifying his printer for better X/Y accuracy.

In the end, he admits that while a functional DIY solder stencil can be 3D printed in about 10 minutes, it’s not as though professionally-made stencils that give better results are particularly expensive or hard to get. Still, it’s a neat trick that could come in handy. Also, a quick reminder that we stepped through how to make a part in OpenSCAD in the past, which should help folks new to OpenSCAD make sense of [Jan]’s script.

Hackaday Podcast 059: Hydraulic Rockets And Presses, Machine Vision That Bounces And Stares, And Smart Speakers That Listen To You

March 20, 2020 by Mike Szczys No comments

Hackaday editors Mike Szczys and Elliot Williams undertake a journey through the week of fantastic hacks. Add a new level of complexity to model rockets by launching them from a silo via pneumatic ram before the combustibles even get involved. The eyes of that sculpture are actually following you — and with laser focus! The Game Boy is a pillar of pop culture for a reason, there’s a superb talk that outlines all of the interesting choices that made the electronics so special. We round out the show with a rousing discussion of a space tow truck and a scholarly look at the sporadic wake patter of Alexa et al.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)