Reverse-Engineering Makita Batteries To Revive Them

June 15, 2024 by Maya Posch 35 Comments

Modern lithium-ion battery packs for cordless power tools contain an incredible amount of energy, which necessitates that they come with a range of safeties. Although it’s good when the battery management system (BMS) detects a fault and cuts power to prevent issues, there exist the possibility of false positives. Having an expensive battery pack brick itself for no good reason is rather annoying, as is being unable to reuse a BMS in for example a re-manufactured battery. This was the reasoning that led [Martin Jansson] down the path of reverse-engineering Makita batteries for starters.

After that initial reverse-engineering attempt involving a firmware dump of the NEC (Renesas) F0513 MCU, [Martin] didn’t get back to the project until recently, when he was contacted by [Romain] who donated a few BMS boards to the cause. One of these features an STM32 MCU, which made the task much easier. Ultimately [Martin] was able to determine the command set for the Maxim OneWire-based communication protocol, as was a hidden UART mode.

Due to the critical timing required, off-the-shelf programmers didn’t work, so an Arduino Uno-based programmer (ArduinoOBI) was created instead, which can be found on GitHub along with the Open Battery Information desktop application which provides access to these BMS features after connecting to the battery pack. Although only Makita is supported right now, [Martin] would like to see support for other brands being added as well.

Giant Brains, Or Machines That Think

June 15, 2024 by Elliot Williams 8 Comments

Last week, I stumbled on a marvelous book: “Giant Brains; or, Machines That Think” by Edmund Callis Berkeley. What’s really fun about it is the way it sounds like it could be written just this year – waxing speculatively about the future when machines do our thinking for us. Except it was written in 1949, and the “thinking machines” are early proto-computers that use relays (relays!) for their logic elements. But you need to understand that back then, they could calculate ten times faster than any person, and they would work tirelessly day and night, as long as their motors keep turning and their contacts don’t get corroded.

But once you get past the futuristic speculation, there’s actually a lot of detail about how the then-cutting-edge machines worked. Circuit diagrams of logic units from both the relay computers and the brand-new vacuum tube machines are on display, as are drawings of the tricky bits of purely mechanical computers. There is even a diagram of the mercury delay line, and an explanation of how circulating audio pulses through the medium could be used as a form of memory.

All in all, it’s a wonderful glimpse at the earliest of computers, with enough detail that you could probably build something along those lines with a little moxie and a few thousands of relays. This grounded reality, coupled with the fantastic visions of where computers would be going, make a marvelous accompaniment to a lot of the breathless hype around AI these days. Recommended reading!

Voyager 1 Once Again Returning Science Data From All Four Instruments

June 15, 2024 by Maya Posch 13 Comments

As humanity’s furthest reach into the Universe so far, the two Voyager spacecraft’s well-being is of utmost importance to many. Although we know that there will be an end to any science mission, the recent near-death experience by Voyager 1 was a shocking event for many. Now it seems that things may have more or less returned to normal, with all four remaining scientific instruments now back online and returning information.

Since the completion of Voyager 1’s primary mission over 43 years ago, five of its instruments (including the cameras) were disabled to cope with its diminishing power reserves, with two more instruments failing. This left the current magnetometer (MAG), charged particle (LECP) and cosmic ray (CRS) instruments, as well as the plasma wave subsystem (PWS). These are now all back in operation based on the returned science data after the Voyager team confirmed previously that they were receiving engineering data again.

With Voyager 1 now mostly back to normal, some housekeeping is necessary: resynchronizing the onboard time, as well as maintenance on the digital tape recorder. This will ensure that this venerable spacecraft will be all ready for its 47th anniversary this fall.

Thanks to [Mark Stevens] for the tip.

Homebrew Reader Brings Paper Tape Programs Back To Life

June 15, 2024 by Dan Maloney 12 Comments

We may be a bit biased, but the storage media of yesteryear has so much more personality than that of today. Yes, it’s a blessing to have terabyte SD cards smaller than your pinky nail and be able to access its data with mind-boggling speed. But there’s a certain charm to a mass storage device that can potentially slice off your finger.

We’re overstating the dangers of the venerable paper tape reader, of course, a mass storage device that [David Hansel] recreated a few years back but we only just became aware of. That seems a bit strange since we’ve featured his Arduino-based Altair 8800 simulator, which is what this tape reader is connected to. Mechanically, the reader is pretty simple — just a wooden frame to hold the LEGO Technic wheels used as tape reels, and some rollers to guide the tape through a read head. That bit is custom-made and uses a pair of PCBs, one for LEDs and one for phototransistors. There are nine of each — eight data bits plus the index hole — and the boards are sandwiched together to guide the paper tape.

The main board has an ATmega328 which reads the parallel input from the read head and controls the tape motor. That part is important thanks to Altair Basic’s requirement for a 100- to 200-ms delay at the end of each typed line. The tape reader, which is just being used as sort of a keyboard wedge, can “type” a lot faster than that, so the motor speed is varied using PWM control as line length changes.

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Easy Retro 3D Look With Voxel Displacement Renderer

June 14, 2024 by Maya Posch 9 Comments

Voxels are effectively like 3D pixels, and they form an integral part of what is commonly referred to as a ‘retro 3D’ look, with pixelated edges sharp enough to cut your retinas on. The problems with modeling a scene using voxels come in the form of creating the geometry and somehow making a physics engine work with voxels rather than conventional triangular (or quad) meshes.

The same scene in Blender (above) and in the voxel-based renderer (below). (Credit: Daniel Schroeder)

The approach demonstrated by [Daniel Schroeder] comes in the form of a Voxel Displacement Renderer implemented in C++ and using the Vulkan API. Best part of it? It only requires standard meshes along with albedo and displacement maps.

These inputs are processed by the C++-based tools, which generate the voxels that should be rendered and their properties, while the GLSL-based shader handles the GPU-based rendering step. The pre-processing steps required make it a good idea to bake these resources rather than try to process it in real-time. With that done, [Daniel]’s demo was able to sustain a solid 100+ FPS on a Radeon RX 5700 XT GPU at 1440p, and 60+ FPS on a Steam Deck OLED.

In a second blog post [Daniel] goes through his motivations for this project, with it originally having been intended as a showpiece for his resume, but he can imagine it being integrated into a game engine.

There are still questions to be resolved, such as how to integrate this technique for in-scene characters and other dynamic elements (i.e. non-static scenery), but in terms of easing voxel-based rendering by supporting a standard mesh-based workflow it’s an intriguing demonstration.

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A LEGO CNC Pixel Art Generator

June 14, 2024 by Jenny List 2 Comments

If you are ever lucky enough to make the trip to Billund in Denmark, home of LEGO, you can have your portrait taken and rendered in the plastic bricks as pixel art. Having seen that on our travels we were especially interested to watch [Creative Mindstorms]’ video doing something very similar using an entirely LEGO-built machine but taking the images from an AI image generator.

The basic operation of the machine is akin to that of a pick-and-place machine, and despite the relatively large size of a small LEGO square it still has to place at a surprisingly high resolution. This it achieves through the use of a LEGO lead screw for the Y axis and a rack and pinon for the X axis, each driven by a single motor.

The Z axis in this machine simply has to pick up and release a piece, something solved with a little ingenuity, while the magazine of “pixels” was adapted with lower friction from another maker’s design. The software is all written in Python, and takes input from end stop switches to position the machine.

We like this build, and we can appreciate the quantity of work that must have gone into it. If you’re a LEGO fan and can manage the trip to Billund, there’s plenty of other LEGO goodness to see there.

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Busted: Toilet Paper As Solder Wick

June 14, 2024 by Dan Maloney 29 Comments

It didn’t take long for us to get an answer to the question nobody was asking: Can you use toilet paper as solder wick? And unsurprisingly, the answer is a resounding “No.”

Confused? If so, you probably missed our article a few days ago describing the repair of corroded card edge connectors with a bit of homebrew HASL. Granted, the process wasn’t exactly hot air solder leveling, at least not the way PCB fabs do it to protect exposed copper traces. It was more of an en masse tinning process, for which [Adrian] used a fair amount of desoldering wick to pull excess solder off the pins.

During that restoration, [Adrian] mentioned hearing that common toilet paper could be used as a cheap substitute for desoldering wick. We were skeptical but passed along the tip hoping someone would comment on it. Enter [KDawg], who took up the challenge and gave it a whirl. The video below shows attempts to tin a few pins on a similar card-edge connector and remove the excess with toilet paper. The tests are done using 63:37 lead-tin solder, plus and minus flux, and using Great Value TP in more or less the same manner you’d use desoldering braid. The results are pretty much what you’d expect, with charred toilet paper and no appreciable solder removal. The closest it comes to working is when the TP sucks up the melted flux. Stay tuned for the bonus positive control footage at the end, though; watching that legit Chemtronics braid do its thing is oddly satisfying.

So, unless there’s some trick to it, [KDawg] seems to have busted this myth. If anyone else wants to give it a try, we’ll be happy to cover it.

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