DIY Laptop Aims For Complete Hardware Freedom

October 24, 2017 by Tom Nardi 29 Comments

Open source software has unquestionably gone from fringe idealism to mainstream, even if the average person doesn’t really know it. From their web browser to their smartphone operating system, more people are running open source software today than at any other time in the history of computing, and the numbers are only getting bigger. While we can debate how well some companies are handling their responsibilities to the open source community, overall this is probably a lot closer to an open source utopia that many of us ever believed we’d get.

For argument’s sake, let’s say the software is settled. What’s next? Well, if we’ve got all the open source software we could ever ask for, naturally we now need to run it on open source hardware. Just like our software, we want to see how it works, we want to modify it, and to fix it ourselves if we want. These goals are precisely what [Lukas Hartmann] had in mind when he started work on Reform, the latest entry in the world of fully open source laptops.

Like the Novena that came before it, the Reform leverages the four-core ARM Cortex-A9 NXP i.MX6 SoC to deliver tablet-level performance, though [Lukas] mentions the design may migrated to the upgraded six-core version of the chip in the future which should give it a little more punch. The SoC is paired with the Vivante GC2000 GPU which can be used under Linux without any binary blobs. Most hardware is connected to the system via the USB 2.0 bus, though networking is provided by a ThinkPenguin mini PCI-e wireless adapter, and on-board SATA handles the 128 GB SSD.

While the internals are relatively run-of-the-mill these days, the work that [Lukas] has done on the case and input devices is definitely very impressive. He partnered with industrial designer [Ana Dantas] to get the look and feel of the system down, and built almost everything out of 3D printed parts. Even the keyboard caps and the trackball were manufactured in house on a Formlabs Form 2. Rather than using an off-the-shelf USB HID solution, [Lukas] is using Teensy LC boards to interface the custom input hardware with the OS.

[Lukas] is still working on how and when the Reform will be made available to the public. After some refinements, the team hopes to make both kits and individual parts available, and of course put all the files up so you can build your own if you’ve got the equipment. A mockup Amazon listing for the Reform has been posted to get the public’s feedback on the look and features of the machine, and [Lukas] asks that anyone with comments and suggestions send him an email.

Between the Reform, Novena, and the Olimex, competition in the realm of DIY laptops is frankly staggering. Now we just need more people working on open hardware smartphones.

Thanks to [Adrian] for the tip.

MakerBot Really Wants You To Like Them Again

October 23, 2017 by Tom Nardi 76 Comments

For the last couple years, a MakerBot press release has generally signaled that more pink slips were going to be heading out to the already shell-shocked employees at their NYC factory. But just last week something that could almost pass as good news came out of the once mighty 3D printer manufacturer, the unveiling of “MakerBot Labs”. A number of mainstream tech sites heralded this as MakerBot’s first steps back into the open source community that launched it nearly a decade ago; signs of a newer and more thoughtful MakerBot.

Reading the announcement for “MakerBot Labs”, you can almost believe it. All the buzz words are there, at least. In fact, if this announcement came from anyone else, in any other field, I’d probably be on board. Sharing knowledge and listening to the community is essential if you want to connect with hackers and makers. But this is MakerBot, and they’ve dug themselves into a very deep hole over the years.

The spectacular fall from grace that MakerBot has experienced, from industry leader to afterthought, makes this hat-in-hand peace offering hard to take seriously. It reads like a company making a last ditch effort to win back the users they were so sure they didn’t need just a few years ago. There is now a whole new generation of 3D printer owners who likely have never even seen a MakerBot printer, and it’s hard to imagine there’s still enough innovation and life in the company to turn that around before they completely fade into obscurity.

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Apparently Fruit Flies Like A Raspberry Pi

October 22, 2017 by Al Williams 11 Comments

Groucho Marx famously said, “Time flies like an arrow, but fruit flies like a banana.” As insulting as it is, researchers often use fruit flies for research because they have similar behavior and genetics to humans. For example, the flies exhibit signs of anxiety, stress, and many common diseases. Researchers at Imperial College London built an inexpensive and customizable research platform for fruit flies — the ethoscope — that uses a 3D printed enclosure and a Raspberry Pi to study our winged counterparts. You can see a video about the ethoscope, below.

By using a camera, the Pi can watch the flies, something researchers used to do by hand. The software is easy to customize. For example, while studying sleep deprivation, the ethoscope could detect when a fly didn’t move for 20 seconds and rotate its tube to wake it up.

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3D Printed Dashboard CB Mount Is Convoy Ready

October 21, 2017 by Tom Nardi 12 Comments

Some may be surprised to hear that CB radio is alive and well in the 21st century. From disaster response to operating in areas without reliable communication infrastructure, there are plenty of reasons people are still reaching for their radio and not their smartphone. Unfortunately, modern automotive interior design doesn’t have such an enlightened view. It’s hard enough to get decent cup holders in some cars, let alone a spot to hang your microphone.

When presented with this problem in his Subaru Forester, [Alex Loizou] did what any modern hacker would, he 3D printed a mount that snaps into the stock dash. No drilling was required to attach his radio mount, it simply replaces a decorative trim piece that wasn’t doing anything anyway. Obviously this particular mount would only really work on the same year and make of vehicle as [Alex] has, but this is a good demonstration of how 3D printing can be used to adapt to existing hardware.

As is often the case when trying to print something to match perfectly with an existing object, there was a fair amount of trial and error required. It took a few attempts before [Alex] got the proper shape, and things weren’t made any easier by the fact he was doing his designing in TinkerCAD. While we appreciate the fact that TinkerCAD provides a web-based CAD tool that is easy enough for anyone to use, using a parametric design tool like OpenSCAD is generally preferred when you need to make slight adjustments to your model.

Software limitations aside, [Alex] managed to come up with a mount that not only holds his CB microphone, but also his handheld transmitter. All while looking about as close to stock hardware as something like this could. We especially like that he switched to a darker filament color for his final version to blend it into the dashes color scheme a bit better.

If your radio interest is a little full-fat for CB, take a look at what keeps ham radio alive and well in 2017, and if you’re a radio amateur with a hankering for the CB days we’ve got you covered.

3D Printed Gear Serves Seven Months Hard Labor

October 20, 2017 by Tom Nardi 32 Comments

Even the staunchest 3D printing supporter would have to concede that in general, the greatest strength of 3D printing is not in the production of final parts, but in prototyping. Sure you can make functional prints, as the pages of this site will attest; but few would argue that you wouldn’t be better off getting your design cut out of metal or injection molded if you planned on putting the part into service over the long term. Especially if the part was to be subjected to rough service in an industrial setting.

While that’s valid advice, it certainly isn’t the definitive word on the issue. Just because a part is printed in plastic on a desktop 3D printer doesn’t necessarily mean it can’t be put into real service, at least for as long as it takes to get proper replacement parts. A recent success story from [bloomautomatic] serves as a perfect example, when one of the gears in his MIG welder split, he decided to try and print up a replacement in PLA while he waited for the nylon gear to get shipped out to him. Fast forward seven months and approximately 80,000 welds later, and [bloomautomatic] reports it’s finally time to install those replacement gears he ordered.

In the pictures [bloomautomatic] posted you can see the printed gear finally wore down to the point the teeth were essentially gone where they meshed with their metal counterparts. To those wondering why the gear was plastic to begin with, [bloomautomatic] explains that it’s intended to be a sacrificial gear that will give way instead of destroying the entire gearbox in the event of a jam. According to the original post he made when he installed the replacement gear, the part was printed in Folgertech PLA on a Monoprice Select Mini. There’s no mention of infill percentage, but with such a small part most slicers would likely have made it essentially solid to begin with.

While surviving seven tortuous months inside of the welder is no small feat, we wonder if hardier PLA formulations, treatment of the part post-printing, or even casting it in a different material couldn’t have turned this temporary part into a permanent replacement.

DIY Nintendo Switch May Be Better Than Real Thing

October 20, 2017 by Tom Nardi 20 Comments

Nintendo’s latest Zelda-playing device, the Switch, is having no problems essentially printing money for the Japanese gaming juggernaut. Its novel design that bridges the gap between portable and home console by essentially being both at the same time has clearly struck a chord with the modern gamer, and even 8 months after its release, stores are still reporting issues getting enough of the machines to meet demand.

But for our money, we’d rather have the Raspberry Pi powered version that [Tim Lindquist] slaved over for his summer project. Every part of the finished device (which he refers to as the “NinTIMdo RP”) looks professional, from the incredible job he did designing and printing the case down to the small details like the 5 LED display on the top edge that displays volume and battery level. For those of you wondering, his version even allows you to connect it to a TV; mimicking the handheld to console conversion of the real thing.

[Tim] has posted a fascinating time-lapse video of building the NinTIMdo RP on YouTube that covers every step of the process. It starts with a look at the 3D model he created in Autodesk Inventor, and then goes right into the post-printing prep work where he cleans up the printed holes with a Dremel and installs brass threaded inserts for strength. The bulk of the video shows the insane amount of hardware he managed to pack inside the case, a true testament to how much thought was put into the design.

For the software side, the Raspberry Pi is running the ever popular RetroPie along with the very slick EmulationStation front-end. There’s also a Teensy microcontroller on board that handles the low-level functions such as controlling volume, updating the LED display, and mapping the physical buttons to a USB HID device the Raspberry Pi can understand.

The Teensy source code as well as the 3D models of the case have been put up on GitHub, but for a project like this that’s just the tip of the iceberg. [Tim] does mention that he’s currently working on creating a full build tutorial though; so if Santa doesn’t leave a Switch under the tree for you this year, maybe he can at least give you a roll of filament and enough electronics to build your own.

While this isn’t the first time a Raspberry Pi has dressed up as a Nintendo console, it may represent the first time somebody has tried to replicate a current-generation gaming device with one.

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Enlarged Miniature Forklift

October 19, 2017 by Brian McEvoy 19 Comments

How do you classify something that is gigantic and miniature at the same time? LEGO kit 850, from 1977 when it was known as an Expert Builder set, was 210 modular blocks meant to be transformed into a forklift nearly 140mm tall. [Matt Denton] scaled up the miniature pieces but it still produced a smaller-than-life forklift. This is somewhere in the creamy middle because his eight-year-old nephew can sit on it but most adults would demolish their self-esteem if they attempted the same feat.

[Matt] has been seen before building these modular sets from enlarged LEGO blocks, like his Quintuple-Sized Go-Kart. He seems to have chosen the same scale for the pieces and who wouldn’t? If you’re printing yourself a ton of LEGO blocks, it just makes sense to keep them all compatible. Isn’t combing all your sets into one mishmash the point after all? We’ll see what his nephew/co-host constructs after his uncle [Matt] leaves.

In the time-lapse video after the break, you can see how the kit goes together as easily as you would hope from home-made bricks. With that kind of repeatability and a second successful project, it’s safe to say his technique is solid and this opens the door to over-sized projects to which LEGO hasn’t published instructions.

Hackaday is bursting with LEGO projects, K’Nex projects, and even Erector set projects.

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