Day: January 2, 2018

Rescue An Old Washing Machine With Modern Controls

January 2, 2018 by 25 Comments

The humble washing machine is an appliance that few of us are truly passionate about. They’re expected to come into our lives and serve faithfully, with a minimum of fuss. In the good old days, it was common for a washing machine to last for well over 20 years, and in doing so ingratiate itself with its masters. Sadly now while the simple mechanical parts may still be serviceable, the electronics behind the scenes can tend to fail. This is a Russian story (Google Translate link) about giving a new brain to an old friend.

The machine in question is known as an Oriole, and had served long and hard. Logic chips and entire controllers had been replaced, but were continuing to fail. Instead, a replacement was designed to keep the machine operational for some time yet. Rather than relying on recreating the full feature set of the machine it was decided to eliminate certain things for simplicity. Settings for different fabric types or wash modes were eliminated, which is an easy choice if like most people all your washes are done in the same mode anyway. A water level sensor was found to be no longer functioning properly and was simpler to eliminate than repair.

The brain is a PIC microcontroller, with an ESP12 acting as a webserver for monitoring and control. Additionally, a glass lens was taken from some former medical equipment and neatly installed in the control panel of the machine before an OLED display, giving the machine far more feedback than before. Control is still done with the machine’s original buttons. Temperature sensors were added as well to allow the machine to shut itself down in the event of an overheating problem. It’s all tied together on what looks to be a classic single-sided homebrew PCB.

It’s a great project that shows it’s easy to bring modern electronic might to bear on vintage mechanical hardware, with great results. A washing machine lives to see another day, another load – and the landfill remains just that much lighter, to boot.

We’ve seen controller builds for old washing machines before, too – like replacing mechanical control with an Arduino.

[Thanks to Tirotron for sending this in!]

Print A Sacrificial Magnet Square

January 2, 2018 by 15 Comments

Here’s your quick and dirty hack for the day. Sometimes you just need something that will work for what you’re trying to do, and you don’t want to go through the motions of doing what’s prescribed. When this happens, it’s a cheap, disposable tool that fits the bill. No, we’re not talking about Harbor Freight—we mean those need-driven tools you make yourself that get the job done without fuss. If you’re really lucky, you can use them a couple of times before they break.

This is one of those tools. [Jake’s Workshop] wanted to be able to quickly tack a corner weld without getting out the clamps, so he thought, why not print some magnet squares? [Jake] hollowed out the triangle to save filament, but this also gives it a nice advantage over store-bought magnet squares: instead of grasping and pulling it off,  you can hook your finger through it and then hang it on the pegboard for next time.

[Jake] got lucky with the pocket sizes and was able to press fit the magnets in place, but it would be worth it to add a drop of CA glue to help with strain. He seems to have forgotten to upload the files for his various styles, but a hollow triangle with chamfers and magnet pockets should be easy enough to replicate in OpenSCAD or  SolidWorks, which he used in the video below.

There’s something special about a cheap tool you make yourself. Even though you know it won’t last forever, it’s just more meaningful than some cheap, rage-inducing tchotchke or assemblage from a place where the air is ~85% offgasses. We love necessity-driven self-built tools around here so much that we gave them their own Hacklet.

Continue reading “Print A Sacrificial Magnet Square” →

Remember When Scratch-Built Robots Were Hard?

January 2, 2018 by 10 Comments

Even simple robots used to require quite a bit of effort to pull together. This example shows how far we’ve come with the tools and techniques that make things move and interact. It’s a 3D printed rover controlled by the touchscreen on your phone. This achieves the most basic building block of wheeled robotics, and the process is easy on you and your pocketbook.

We just can’t stop loving the projects [Greg Zumwalt], aka[gzumwalt], is turning out. We just saw his air-powered airplane engine and now this little rover perks our ears up. The design uses the familiar trick of two powered wheels with a ball bearing to avoid problems with differential turning. But the simplicity is all in the implementation.

This bot is 3D printed using eight very simple pieces: four gears, two axles, a cap and a single tray to mount everything. The cap captures the ball bearing which pokes out a hole in the bottom of the tray to form an omnidirectional wheel. Two 9G servos modified for continuous rotation. The mating teeth of the gears are found on the wheel sections which have grooves for neoprene O-rings to provide traction. The entire thing is driven by an ESP8266 in the form of an Adafruit Feather Huzzah. This is programmed using the Arduino IDE and your phone can connect directly or through a WiFi router.

We’re not crazy, right? Robots didn’t used to be this easy to pull together? This goes for the power of 3D printing versus traditional basement fabrication methods, but in the availability of powerful yet inexpensive embedded systems and the available tools and libraries to program them. Kudos to you [Greg] for showing us how great the currently available building blocks are in the hands of anyone who wants to channel their engineering creativity. He certainly has… this chassis ultimately powers Santa’s sleigh.

Need a bigger printing challenge? Here’s a 3D printed rover that goes all-in with the suspension system.

Continue reading “Remember When Scratch-Built Robots Were Hard?” →

SID Organ Pulls Out All The Stops

January 2, 2018 by 15 Comments

Someone left this organ out in the rain, but [Tinkartank] rescued it and has given it a new life as a SID controller. What’s a SID, you ask? That’s the sound chip Commodore used in the C64, a remarkable chip revered among retro gamers that was way ahead of its time.

He threw out everything but the keyboard assembly for the build. Each key press now drives a momentary button, and those are all wired up to an Arduino Mega through some I/O expansion boards left over from another project. The Mega drives the MOS6581 SID chip which generates those sweet chiptunes. There are four CV outs for expanding the organ’s horizons with Eurorack modules.

Our favorite part is the re-use of the stop knobs — particularly that they are actuated the same way as before. The knobs still technically control the sound, but in a new way — now they turn pots that change the arpeggio, frequency, or whatever he wants ’em to do.

The plans for the future revolve around switching to a Teensy to help out with memory issues. Although it’s a work in progress, this organ already has a ton of features. Be sure to check them out after the break.

Once you dive down the chiptunes rabbit hole, you might want to take them everywhere.  When you get to that point, here’s a portable SID player. A SIDman, if you will.

Continue reading “SID Organ Pulls Out All The Stops” →

Samy Kamkar: Reverse Engineering For A Secure Future

January 2, 2018 by 15 Comments

Show of hands: how many of you have parked your car in the driveway, walked up to your house, and pressed your car’s key fob button thinking it would open the front door? We’ve probably all done it and felt a little dopey as a result, but when you think about it, it would be tremendously convenient, especially with grocery bags dangling off each arm and the mail clenched between your teeth. After all, we’re living in the future —  shouldn’t your house be smart enough to know when you’re home?

Reverse engineer par excellence Samy Kamkar might think so, but given his recent experiences with cars smart enough to know when you’re standing outside them, he’d probably have some reservations. Samy dropped by the 2017 Hackaday Superconference in November to discuss the finer points of exploiting security flaws in passive car entry systems, and also sat down with our own Elliot Williams after his talk for a one-on-one interview. Samy has some interesting insights on vehicle cybersecurity, but the practical knowledge he’s gained while exploring the limits of these systems teach some powerful lessons about being a real-world reverse engineer.

Continue reading “Samy Kamkar: Reverse Engineering For A Secure Future” →

44 Layers Of Katharine Burr Blodgett

January 2, 2018 by 22 Comments

Whether you realize it or not, Katharine Burr Blodgett has made your life better. If you’ve ever looked through a viewfinder, a telescope, or the windshield of a car, you’ve been face to face with her greatest achievement, non-reflective glass.

Katharine was a surface chemist for General Electric and a visionary engineer who discovered a way to make ordinary glass 99% transparent. Her invention enabled the low-cost production of nearly invisible panes and lenses for everything from picture frames and projectors to eyeglasses and spyglasses.

Katharine’s education and ingenuity along with her place in the zeitgeist led her into other fields throughout her career. When World War II erupted, GE shifted their focus to military applications. Katharine rolled up her sleeves and got down in the scientific trenches with the men of the Research Lab. She invented a method for de-icing airplane wings, engineered better gas masks, and created a more economical oil-based smokescreen. She was a versatile, insightful scientist who gave humanity a clearer view of the universe.

Continue reading “44 Layers Of Katharine Burr Blodgett” →

LED Fabrication From Wafer To Light

January 2, 2018 by 19 Comments

Building a circuit to blink an LED is the hardware world’s version of the venerable “Hello, world!” program — it teaches you the basics in a friendly, approachable way. And the blinky light project remains a valuable teaching tool right up through the hardware wizard level, provided you build your own LEDs first.

For [emach1ne], the DIY LED was part of a Master’s degree course and began with a slice of epitaxial wafer that goes through cleaning, annealing, and acid etching steps in preparation for photolithography. While gingerly handling some expensive masks, [emach1ne] got to use some really cool tools and processes — mask aligners, plasma etchers, and electron beam vapor deposition. [emach1ne] details every step that led to a nursery of baby LEDs on the wafer, each of which was tested. Working arrays were cut from the wafer and mounted in a lead frame, bonded with gold wires, and fiat lux.

The whole thing must have been a great experience in modern fab methods, and [emach1ne] should feel lucky to have access to tools like these. But if you think you can’t build your own semiconductor fab, we beg to differ.

[via r/engineering]