Ben Krasnow has a vision of future electronics: instead of the present PCB-screwed-into-a-plastic-box construction, flexible circuits will be deposited straight onto the plastic body of the device itself, merging the physical object and its electronics. There is existing copper-on-plastic technology, but Ben’s got something novel that he presents in this talk that you could implement yourself. You might also want a display, or at least something to blink, so he’s also working on some electroluminescent technology to complement it. If you were wondering why Ben is so interested in silkscreening photopolymers right now, watching this talk will pull a lot of interesting threads together. Continue reading “Ben Krasnow At Supercon: Making Alien Technology In Your Own Shop”→
Despite a lot of advances in battery technology, lead acid batteries are still used in many applications due to cost and their ability to provide a lot of surge current. But they don’t last forever. However, [AvE] shows that in some cases a failed battery can be restored with — of all things — epsom salts. If it makes you feel funny to use the stuff grandpa soaks in when he has a backache, you can call it magnesium sulfate.
You can find a complete explanation in the video below (which includes [AvE’s] very colorful language), but fundamentally, the magnesium sulfate dissolves lead sulfate build-up on the battery plates. The fix is usually temporary because this build-up occurs with other failure mechanisms like plate material shedding and collecting at the bottom of the battery. Obviously, epsom salt can’t repair damaged plates or do any other magic cure.
A super-material that’s non-toxic, highly flame resistant, and a good enough insulator, you can literally hold fire in your hand? Our interest was definitely caught by [NightHawkInLight] and his recent video about Starlite, embedded below the break.
Starlite was the brainchild of English hairdresser, [Maurice Ward]. The famous demo was an egg, coated in Starlite, and blasted with a blowtorch for a full 5 minutes. After heating, he cracked the egg to show it still raw. The inventor died in 2011, and apparently the recipe for Starlite died with him.
[NightHawkInLight] realized he had already made something very similar, the Pharoah’s Serpent demonstration, also known as a black snake. In both examples, a carbon foam is produced, providing flame resistance and insulation. A bit of trial and error later, and he’s out doing the original Starlight demo, pointing the blow torch at his hand instead of an egg.
The world of glues is wide and varied, and it pays to use the right glue for the job. When [Eric] needed to stick a wide and flat 3D printed mount onto the back of a PCB that had been weatherproofed with an uneven epoxy coating, he needed a gap-filling adhesive that would bond to both surfaces. It seemed like a job for the hot glue gun, but the surface was a bit larger than [Eric] was comfortable using with hot glue for. The larger the surface to be glued, the harder it is to do the whole thing before hot glue cools too much to bond properly.
What [Eric] really wanted to use was a high quality two-part epoxy that he already had on hand, but the stuff was too runny to work properly for this application. His solution was to thicken it with a thixotropic filler, which yields a mixture that is akin to peanut butter: sticky, easily spread to where it’s needed, but otherwise stays in place without dripping or sagging and doesn’t affect bonding.
3D printed pad stuck to back of PCB with thickened epoxy.
Common thixotropic fillers include ground silica or plastic fibers, but [Eric]’s choice was wood flour. Wood flour is really just very fine sawdust, and easily obtained from the bag on his orbital sander. Simply mix up a batch of thin two-part epoxy and stir in some wood flour until the sticky mixture holds its shape. Apply as needed, and allow it to cure.
Thanks to this, [Eric] was able to securely glue a 3D printed pad to the back of his animated LED snowflakes to help mount them in tricky spots. Whether for small projects or huge installations, LEDs, PCBs, and snowflakes are a good combination.
In The Dark Knight, Lucius Fox shows Bruce Wayne a neat bit of memory weave fabric. In its resting state, it is a light, flexible material, but when an electrical current is applied, it pops into a pre-programmed shape. That shape could be a tent or a bat-themed paraglider. Science has not caught up to Hollywood in this regard, but the concept has been demonstrated in a material which increases its rigidity up to 318% within one second when placed in a magnetic field. Those numbers do not mean a lot by themselves, but increasing rigidity in a reversible, non-chemical way is noteworthy.
The high-level explanation is that hollow tubes are 3D printed and filled with magnetorheological fluid which becomes more viscous in the presence of a magnet because the ferrous suspended particles bunch up to form chains instead of sliding over one another. Imagine a bike tire filled with gel, and when you need a little extra traction the tire becomes softer, but when you are cruising on a paved trail, the tire becomes as hard as a train wheel to reduce friction. That could be darn handy in more places than building a fast bike.
Many people hear “fungus” and think of mushrooms. This is akin to hearing “trees” and thinking of apples. Fungus makes up 2% of earth’s total biomass or 10% of the non-plant biomass, and ranges from the deadly to the delicious. This lecture by [Justin Atkin] of [The Thought Emporium] is slightly shorter than a college class period but is like a whole semester’s worth of tidbits, and the lab section is about growing something (potentially) edible rather than a mere demonstration. The video can also be found below the break.
Let’s start with the lab where we learn to grow fungus in a mason jar on purpose for a change. The ingredient list is simple.
2 parts vermiculite
1 part brown rice flour
1 part water
Spore syringe
Combine, sterilize, cool, inoculate, and wait. We get distracted when cool things are happening so shopping around for these items was definitely hampered by listening to the lecture portion of the video.
It would be really hard to go through a typical day in the developed world without running across something made from ABS plastic. It’s literally all over the place, from toothbrush handles to refrigerator interiors to car dashboards to computer keyboards. Many houses are plumbed with pipes extruded from ABS, and it lives in rolls next to millions of 3D-printers, loved and hated by those who use and misuse it. And in the form of LEGO bricks, it lurks on carpets in the dark rooms of children around the world, ready to puncture the bare feet of their parents.
ABS is so ubiquitous that it makes sense to take a look at this material in terms of its chemistry and its properties. As we’ll see, ABS isn’t just a single plastic, but a mixture that takes the best properties of its components to create one of the most versatile plastics in the world.
