Engineering

597 Articles

Interview: Nacer Chahat Designs Antennas For Mars CubeSats

February 22, 2017 by 31 Comments

You have a shoe box sized computer that you want to use in a Mars fly by. How do you communicate with it? The answer is a very clever set of antennas. I got to sit down with Nacer Chahat, one of the engineers on the Jet Propulsion Laboratory team responsible for antenna design on Mars Cube One (MarCO). Two of these CubeSats that will soon be used to help a lander reach Mars. We talked about the work that went into MarCO, the deployable radar antenna he’s worked on for the RainCube project, and the early progress on OMERA, the One Meter Reflectarray.

This is a fascinating discussion of dealing with a multitude of engineering challenges including lack of available space for the antenna components, and power and weight limitations. Check out the video interview to see how the people at JPL fit it all into this, and other tiny satellites, then join us below for more details.

Continue reading “Interview: Nacer Chahat Designs Antennas For Mars CubeSats” →

An Overview Of The Dreaded EMC Tests

February 20, 2017 by 43 Comments

There is one man whose hour-long sessions in my company give me days of stress and worry. He can be found in a soundless and windowless room deep in the bowels of an anonymous building in a town on the outskirts of London. You’ve probably driven past it or others like it worldwide, without being aware of the sinister instruments  that lie within.

The man in question is sometimes there to please the demands of the State, but there’s nothing too scary about him. Instead he’s an engineer and expert in electromagnetic compatibility, and the windowless room is a metal-walled and RF-proof EMC lab lined with ferrite tiles and conductive foam spikes. I’m there with the friend on whose work I lend a hand from time to time, and we’re about to discover whether all our efforts have been in vain as the piece of equipment over which we’ve toiled faces a battery of RF-related tests. As before when I’ve described working on products of this nature the specifics are subject to NDAs and in this case there is a strict no-cameras policy at the EMC lab, so yet again my apologies as any pictures and specifics will be generic.

There are two broadly different sets of tests which our equipment will face: RF radiation, and RF injection. In simple terms: what RF does it emit, and what happens when you push RF into it through its connectors and cables? We’ll look at each in turn as a broad overview pitched at those who’ve never seen inside an EMC lab, sadly there simply isn’t enough space in a Hackaday article to cover every nuance.

Continue reading “An Overview Of The Dreaded EMC Tests” →

HackBusting: Can You Fake A TV Remote With A Lighter And Some Paper?

February 20, 2017 by 62 Comments

We recently published an article where someone apparently controlled their TV by simulating a remote with merely a lighter and a sheet of paper. The paper had a barcode like cutout for a supposed “Universal Standby Signal”. The video rightfully attracted a substantial crowd, some awestruck by its simplicity, others sceptical about its claims.

Coming from some generic “Viral Life Hack” production house, the characteristic blare of background music, more suited to an underground rave than a technical video, certainly did not do it any favours. As any moderately experienced campaigner would know, modern televisions and remotes have been carefully engineered  to prevent such mishaps. Many of us at Hackaday, were under the impression that it would take something slightly more sophisticated than a fluorescent-bodied lighter and a crisp sheet of A4 to deceive the system. So we tested it out. Our verdict? Unlikely, but not impossible. (And we’re pretty sure that the video is a fake either way.) But enough speculation, we’re here to do science.

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LTC4316 Is The I2C Babelfish

February 17, 2017 by 25 Comments

The LTC4316 is something special. It’s an I²C address translator that changes the address of a device that would otherwise conflict with another on the same I²C bus. Not a hack? Not so fast. Exactly how this chip does this trick is clever enough that I couldn’t resist giving it the post it rightfully deserves.

On-the-Fly Translation

What’s so special? This chip translates the address on-the-fly, making it transparent to the I²C protocol. Up until this point, our best bet for resolving address collisions was to put the clashing chip on a separate I²C bus that could be selectively enabled or disabled. In that department, there’s the PCA9543 and PCA9547 demultiplexers which we’ve seen before. Both of these devices essentially act like one-way check valves. To address any devices downstream, we must first address the multiplexer and select the corresponding bus. While these chips resolve our address collision problems, and while there’s technically a way to address a very large number of devices if we’re not time-constrained, the control logic needed to address various bus depths can get clunky for nested demultiplexers.

What’s so classy about the LTC4316 is that is preservers simplicity by keeping all devices on the same bus. It prevents us from having to write a complicated software routine to address various sections of a demultiplexed I²C bus. In a nutshell, by being protocol-transparent, the LTC4316 keeps our I²C master’s control logic simple.

How it Works

I mocked up a quick test setup to have a go at this chip in real life. Continue reading “LTC4316 Is The I2C Babelfish” →

How A Van De Graaff Generator Works

February 16, 2017 by 42 Comments

What I particularly like about the Van de Graaff (or VDG) is that it’s a combination of a few discrete scientific principles and some mechanically produced current, making it an interesting study. For example, did you know that its voltage is limited mostly by the diameter and curvature of the dome? That’s why a handheld one is harmless but you want to avoid getting zapped by one with a 15″ diameter dome. What follows is a journey through the workings of this interesting high voltage generator.

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How Energy Gets Where Its Needed

February 14, 2017 by 83 Comments

Even if you’re reading this on a piece of paper that was hand-delivered to you in the Siberian wilderness, somewhere someone had to use energy to run a printer and also had to somehow get all of this information from the energy-consuming information superhighway. While we rely on the electric grid for a lot of our daily energy needs like these, it’s often unclear exactly how the energy from nuclear fuel rods, fossil fuels, or wind and solar gets turned into electrons that somehow get into the things that need those electrons. We covered a little bit about the history of the electric grid and how it came to be in the first of this series of posts, but how exactly does energy get delivered to us over the grid? Continue reading “How Energy Gets Where Its Needed” →

Taking The Leap Off Board: An Introduction To I2C Over Long Wires

February 8, 2017 by 99 Comments

If you’re reading these pages, odds are good that you’ve worked with I²C devices before. You might even be the proud owner of a couple dozen sensors pre-loaded on breakout boards, ready for breadboarding with their pins exposed. With vendors like Sparkfun and Adafruit popping I²C devices onto cute breakout boards, it’s tempting to finish off a project with the same hookup wires we started it with.

Image result for i2c sensor array
prototyping starts here, but we’re in danger when projects finish with this sort of wiring

It’s also easy to start thinking we could even make those wires longer — long enough to wire down my forearm, my robot chassis, or some other container for remote sensing. (Guilty!) In fact, with all the build logs publishing marvelous sensor “Christmas-trees” sprawling out of a breadboard, it’s easy to forget that I²C signals were never meant to run down any length of cable to begin with!

As I learned quickly at my first job, for industry-grade (and pretty much any other rugged) projects out there, running unprotected SPI or I²C signals down any form of lengthy cable introduces the chance for all sorts of glitches along the way.

I thought I’d take this week to break down that misconception of running I²C over cables, and then give a couple examples on “how to do it right.”

Heads-up: if you’re just diving into I²C, let our very own [Elliot] take you on a crash course. Continue reading “Taking The Leap Off Board: An Introduction To I2C Over Long Wires” →