Hackaday guide to Lathes

Buying Machine Tools: Foreign Or Domestic, New Or Used?

The last time we discussed machine tools, we talked about how to choose the size of the new metalworking lathe that your wallet is itching to pour itself into. The next big decision to make is “new or used?” If you’re in North America, this question has a lot of overlap with the classic question “Import or American?”. The answer boils down to what your needs are, and what you want to get out of this machine.

If you are new to machining, and want to learn the skills, I recommend starting with an Asian import machine. If you’re careful which one you select, you’ll end up with a very reasonably priced lathe that can do precise work right out of the crate. If your interest is in learning how these tools work, and in doing a restoration project, an old American machine is a great choice. Let’s look at these two routes in more detail.

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Evolution Of The Worlds Oldest Computer Festival

The Trenton Computer Festival (TCF) doesn’t have the name recognition of big technology conferences like DEF CON or HOPE. It’s not even as well known as smaller more localized conferences like DerbyCon, ShmooCon, or the Hackaday Superconference. In fact, there’s a good chance that most readers have never even heard of TCF. But despite not holding a place in the hacker lexicon, TCF has plenty to boast about. Its played host to technology luminaries from Bill Gates to Richard Stallman, and now in its 43rd year, holds the title as the longest continually running technology festival in the world.

Bill Gates giving the keynote at TCF in 1989

When originally conceived in 1976, the show was devoted to the dawning age of the personal computer, but since then has evolved into a celebration of technology as a whole. When TCF kicks off on March 17th, there won’t be a media blitz or huge corporate sponsorship. There won’t be a simultaneous online stream of the event, and the only badges worn by speakers or attendees will be of the paper variety.

What you will find at TCF is a full schedule of talks given by people who are passionate about technology in its varied forms. These run the gamut from quantum computing to lock picking, from Arduino to Space Shuttle avionics.

At the heart of TCF is co-founder and current Chair Dr Allen Katz. I recently had the opportunity to speak with Dr Katz about the challenges of running a conference of this type, and the secret to keeping relevant in a wildly changing technology landscape.

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Katherine Johnson: Computer To The Stars

In 1962, John Glenn sat in his capsule waiting for his rocket engines to light-up and lift him to space. But first, he insisted that Katherine Johnson double-check the electronic computer’s trajectory calculations. While that’s the dramatic version of events given in the recent movie, Hidden Figures, the reality isn’t very far off. Glenn wasn’t sitting on the launchpad at the time, but during the weeks prior to launch, he did insist that Johnson double-check the computer’s calculations.

So who is this woman who played an important but largely unknown part of such a well-known historical event? During her long life, she was a wife, a mother, an African-American, a teacher, and a human computer, a term rarely used these days. Her calculations played a part in much of early spaceflight and in 2015, she was awarded the Presidential Medal of Freedom by President Obama. She also has a building named after her at the Langley Research Center in Hampton, Virginia.

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Can Open-source Hardware Be Like Open-source Software?

Hardware and software are certainly different beasts. Software is really just information, and the storing, modification, duplication, and transmission of information is essentially free. Hardware is expensive, or so we think, because it’s made out of physical stuff which is costly to ship or copy. So when we talk about open-source software (OSS) or open-source hardware (OSHW), we’re talking about different things — OSS is itself the end product, while OSHW is just the information to fabricate the end product, or have it fabricated.

The fabrication step makes OSHW essentially different from OSS, at least for now, but I think there’s something even more fundamentally different between the current state of OSHW and OSS: the pull request and the community. The success or failure of an OSS project depends on the community of people developing it, and for smaller projects that can hinge on the ease of a motivated individual digging in and contributing. This is the main virtue of OSS in my opinion: open-source software is most interesting when people are reading and writing that source.

With pure information, it’s essentially free to copy, modify, and push your changes upstream so that others can benefit. The open hardware world is just finding its feet in this respect, but that’s changing as we speak, and I have great hopes. Costs of fabrication are falling all around, open and useful tools are being actively developed to facilitate interchange of the design information. I think there are lessons that OSHW can learn from the OSS community’s pull-request culture, and that will help push the hardware hacker’s art forward.

What would it take to get you to build someone else’s OSHW project, improve on it, and contribute back? That’s a question worth a thoughtful deep dive.

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QuickBASIC Lives On With QB64

When I got my first computer, a second hand 386 running MS-DOS 6.22, I didn’t have an Internet connection. But I did have QuickBASIC installed and a stack of programming magazines the local library was throwing out, so I had plenty to keep myself busy. At the time, I thought QuickBASIC was more or less indistinguishable from magic. I could write simple code and compile it into an .exe, put it on a floppy, and give it to somebody else to run on their own machine. It seemed too good to be true, how could this technology possibly be improved upon?

Of course, that was many years ago, and things are very different now. The programming languages du jour are worlds more capable than the plodding BASIC variants of the 80’s and 90’s. But still, when I found a floppy full of programs I wrote decades ago, I couldn’t help but wonder about getting them running again. With something like DOSBox I reasoned I should be able to install the QuickBASIC IDE and run them like I was back on my trusty 386.

Unfortunately, that was not to be. Maybe I’m just not well versed enough in DOSBox, but I couldn’t get the IDE to actually run any of the source code I pulled off the floppy. This was disappointing, but then it occured to me that modern BASIC interpreters are probably being developed in some corner of the Internet, and perhaps I could find a way to run my nearly 30 year old code without having to rely on 30 year old software to do it. Continue reading “QuickBASIC Lives On With QB64”

The King Of Machine Tools

The lathe is known as the King of Machine Tools for a reason. There are very few things that you can’t make with one. In fact, people love to utter the old saw that the lathe is the only machine tool that can make itself. While catchy, I think that’s a bit disingenuous. It’s more accurate to say that there are parts in all machine tools that (arguably) only a lathe can make. In that sense, the lathe is the most “fundamental” machine tool. Before you harbor dreams of self-replication, however, know that most of an early lathe would be made by hand scraping the required flat surfaces. So no, a lathe can’t make itself really, but a lathe and a skilled craftsperson with a hand-scraper sure can. In fact, if you’ve read the The Metal Lathe by David J. Gingery, you know that a lathe is instrumental in building itself while you’re still working on it.

We’re taking trip through the machining world with this series of articles. In the previous article we went over the history of machine tools. Let’s cut to the modern chase now and help some interested folks get into the world of hobby machining, shall we? As we saw last time, the first machine tools were lathes, and that’s also where you should start.

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How the 555 timer IC works

Learning The 555 From The Inside

One way to understand how the 555 timer works and how to use it is by learning what the pins mean and what to connect to them. A far more enjoyable, and arguably a more useful way to learn is by looking at what’s going on inside during each of its modes of operation. [Dejan Nedelkovski] has put together just such a video where he walks through how the 555 timer IC works from the inside.

We especially like how he immediately removes the fear factor by first showing a schematic with all the individual components but then grouping them into what they make up: two comparators, a voltage divider, a flip-flop, a discharge transistor, and an output stage. Having lifted the internals to a higher level, he then walks through examples, with external components attached, for each of the three operating modes: bistable, monostable and astable. If you’re already familiar with the 555 then you’ll enjoy the trip down memory lane. If you’re not familiar with it, then you soon will be. Check out his video below.

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