Getting The Lead Out Of Lithium Battery Recycling

July 16, 2018 by Dan Maloney 74 Comments

When that fateful morning comes that your car no longer roars to life with a quick twist of the key, but rather groans its displeasure at the sad state of your ride’s electrical system, your course is clear: you need a new battery. Whether you do it yourself or – perish the thought – farm out the job to someone else, the end result is the same. You get a spanking new lead-acid battery, and the old one is whisked away to be ground up and turned into a new battery in a nearly perfect closed loop system.

Contrast this to what happens to the battery in your laptop when it finally gives up the ghost. Some of us will pop the pack open, find the likely one bad cell, and either fix the pack or repurpose the good cells. But most dead lithium-based battery packs are dropped in the regular trash, or placed in blue recycling bins with the best of intentions but generally end up in the landfill anyway.

Why the difference between lead and lithium batteries? What about these two seemingly similar technologies dictates why one battery can have 98% of its material recycled, while the other is cheaper to just toss? And what are the implications down the road, when battery packs from electric vehicles start to enter the waste stream in bulk?

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Behind The Pin: How The Raspberry Pi Gets Its Audio

July 13, 2018 by Jenny List 54 Comments

Single board computers have provided us with a revolution in the way we approach computing as hardware creators. We have grown accustomed to a world in which an entire microcomputer has become a component in its own right rather than a complex system, and we interface to them as amorphous entities through their exposed interfaces. But every pin or socket on a single board computer has something behind it, so following up on a recent news-inspired item in which we took a look at what lies behind the Ethernet jack on a Raspberry Pi, we’d like to continue that theme by looking behind more pins and interfaces. So today we’ll stay with the Raspberry Pi, and start with an easy target by taking a look down its audio jack.

All the main Raspberry Pi board releases since 2012 with the exception of the Pi Zero series, have featured a 3.5mm jack carrying line-level audio. The circuits are readily accessible via the Raspberry Pi website, and are easy enough to understand because of course all the really hard work is done within the silicon of the Broadcom system-on-chip. Looking at the audio circuitry, we’ll start by going back to the original Pi Model B from 2012 (PDF) because though more recent models have seen a few changes, this holds the essence of the circuitry.

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Teardown Of USB Fan Reveals Journalists’ Lack Of Opsec

July 11, 2018 by Brian Benchoff 109 Comments

Last month, Singapore hosted a summit between the leaders of North Korea and the United States. Accredited journalists invited to the event were given a press kit containing a bottle of water, various paper goods, and a fan that plugs into a USB port.

Understandably, the computer security crowd on Twitter had a great laugh. You shouldn’t plug random USB devices into a computer, especially if you’re a journalist, especially if you’re in a foreign country, and especially if you’re reporting on the highest profile international summit in recent memory. Doing so is just foolhardy.

This is not a story about a USB fan, the teardown thereof, or of spy agencies around the world hacking journalists’ computers. This a story of the need for higher awareness on what we plug into our computers. In this case nothing came of it — the majority of USB devices are merely that and nothing more. One of the fans was recently torn down (PDF) and the data lines are not even connected. (I’ll dive into that later on in this article). But the anecdote provides an opportunity to talk about USB security and how the compulsion to plug every USB device into a computer should be interrupted by a few seconds of thoughtfulness first.

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Profiles In Science: Jack Kilby And The Integrated Circuit

July 10, 2018 by Dan Maloney 16 Comments

Sixty years ago this month, an unassuming but gifted engineer sitting in a lonely lab at Texas Instruments penned a few lines in his notebook about his ideas for building complete circuits on a single slab of semiconductor. He had no way of knowing if his idea would even work; the idea that it would become one of the key technologies of the 20th century that would rapidly change everything about the world would have seemed like a fantasy to him.

We’ve covered the story of how the integrated circuit came to be, and the ensuing patent battle that would eventually award priority to someone else. But we’ve never taken a close look at the quiet man in the quiet lab who actually thought it up: Jack Kilby.

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The Machinists’ Mantra: Level Thy Lathe

July 10, 2018 by Quinn Dunki 69 Comments

Let’s say you’ve gone and bought yourself a sweet sweet metal lathe. Maybe it’s one of the new price-conscious Asian models, or maybe it’s a lovely old cast iron beast that you found behind a foreclosed machine shop. You followed all the advice for setting it up, and now you’re ready to make chips, right? Well, not so fast. Unlike other big power tools, such as band saws or whatever people use to modify dead trees, machine tools need to be properly level. Not, “Hurr hurr my carpenter’s level says the bubble is in the middle”, but like really level.

This is especially true for lathes, but leveling is actually a proxy for something else. What you’re really doing is getting the entire machine in one plane. Leveling is a primitive way of removing twist from the structure. It may not seem like a huge piece of cast iron could possibly twist, but at very small scales it does! Everything is a spring, and imperceptible twist in the machine will show up as your lathe turning a couple thousandths of taper (cone) when it should be making perfect cylinders. All this is to say, before making chips, level your lathe. Let me show you the way. Continue reading “The Machinists’ Mantra: Level Thy Lathe” →

Hackaday Superconference: Tickets And Proposals

July 9, 2018 by Mike Szczys 15 Comments

Get your tickets now for the 2018 Hackaday Superconference. Join us November 2nd-4th in Pasadena, California!

This is the ultimate hardware conference. Hackers, designers, and engineers from all over the world converge — from the greenest beginners to those who have made history with their designs. This is the Hackaday community, these are your people, and you need to be here. Supercon is your chance to experience all things involved in hardware creation — the weekend is filled with unparalleled talks and workshops — but the experience of Supercon transcends the organized event. We call it a conference but it’s truly a hacker village with a who’s-who of hackerdom in attendance.

Call for Proposals

We want you to present a talk (or a workshop) at this year’s Supercon! Please submit your proposal using this form.

The number one question we get about CFP is “I’m excited about X, should I submit a proposal?” The answer is yes. Don’t self-eliminate — if you have an idea for a talk we want to hear from you. Supercon is a flat conference, your proposal will be judged on the idea and how you plan to present it, not on how many other amazing speaking slots you’ve secured.

To help get your mind moving about topics, we suggest that you consider this list of themes your talk might fit into: Engineering Heroics, Prototyping, Research, Product Development, Full-Stack Fabrication, and of course Wildcard.

Tickets! Get Your Tickets Here!

Are you a true believer? We’ve just opened up the Call for Proposal today, so we can’t tell you who’s speaking or what workshops will take place. However, we suspect there are many of you ready to take the plunge right now. Those first 96 true believers get an incredibly low ticket price of $128.

Standing room only during a 2017 Hackaday Supercon talk

Even at full price, the admission fee is an incredible value (see for yourself). Each ticket comes with admission for all three days, a custom hardware badge to hack on, admission to the Friday kick-off party and Saturday Hackaday Prize party, food and beverage throughout the conference, and much more.

This is the fourth year we’ve hosted the Hackaday Superconference. You can check out all of the talk videos from last year, there’s a slew of articles on the event, and of course an incredible hardware hacking scene throughout. In large part, the packed and jovial community atmosphere is why we’ve added Friday as a full day of workshops and badge hacking!

Get your ticket and book your travel. We look forward to hanging out with a huge chunk of the Hackaday community at Supercon!

A Sneak Preview Of The Hacker Warehouse Badge

July 6, 2018 by Brian Benchoff 5 Comments

We were lucky enough to get our hands on a hand-soldered prototype of the new Hacker Warehouse badge, and boy is this one a treat. It’s fashionable, it’s blinky, and most impressively, it’s a very useful tool. This badge can replace the Google Authenticator two factor authentication app on your phone, and it’s a USB Rubber Ducky. It’s also a badge. Is this the year badges become useful? Check out the video below to find out more.

This is the time of year when hardware hackers from all across North America are busy working on the demoscene of hardware and manufacturing. This is badgelife, the celebration of manufacturing custom wearable electronics for one special weekend in Las Vegas. In just about a month from now, there will be thousands of independent badges flooding Caesar’s Palace in Vegas, complete with blinkies, custom chips, innovative manufacturing processes, and so many memes rendered in fiberglass and soldermask.

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