Bike Saddle As Workshop Stool

October 12, 2016 by Jenny List 37 Comments

It is not uncommon for parts from a particular hobby or pursuit to be repurposed by enthusiasts as furniture. Car nuts will make sofas from the rear bodywork of a saloon car, for example, or coffee tables from engine blocks as you might have seen in the Top Gear studio.

A cycling enthusiast asked [Quinn Dunki] to produce a workshop stool using a bicycle seat, and the resulting piece of furniture is both elegant and functional, if probably comfortable only to those used to a racing saddle.

The stool itself rests on a vertical tube with a tripod at the bottom, each leg of which is fitted with a caster. We are taken through the steps to make the metalwork, in particular the rather tricky 45 degree tubular joint required for each leg. We see the unexpectedly high forces above the casters cracking the initial tack welds, and the resulting more substantial joint. And finally we’re treated to the stool being elegantly modelled by Sprocket the cat, as you can see below the break.

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64×16 LED MQTT Laundry Display

October 11, 2016 by Rich Hawkes 2 Comments

When you have an MQTT broker receiving messages, you want to be able to see them. [Xose Pérez] already had a system set up that sent him notifications, but he had a pair of 32×16 LED matrices, so he decided to make a big, bright sign to let him know when he got an important message sent to the broker.

[Xose Pérez] had already built a laundry monitor which was sending messages to an MQTT broker so he wouldn’t forget his laundry sitting in the washing machine. To communicate with the broker, he used an ESP-12. He had already ported an Arduino library for the Holtek HT1362C display drivers used by the matrices to work with his driver board.

He wanted to try out SMD soldering so he built a custom PCB to hold the ESP-12, power supply, passive components, and a connector and he describes his methods and results. Instead of hardcoded messages, he wanted the system to be configurable and display messages coming in, not only from his laundry system, but also from other sensors. A web interface, built with jQuery and WebSockets, running on the ESP-12 allows the user to subscribe to a topic on the broker and show a customized name and value on the display when a payload is available.

All-in-all, [Xose Pérez] has posted a great tutorial in which he goes over the hardware he built, the libraries he used, SMD soldering, how he made the enclosure, and even his choice in IDE (PlatformIO). He also posted the software, board designs and enclosure models software and hardware on bitbucket. The end result is a great looking LED matrix that displays not only his laundry’s status, but also anything else he wants to from his MQTT broker.

If you want to try your hand with MQTT, the ESP8266 is a wonderful device for sensor nodes, and any Linux box (like the Raspberry Pi) makes an easy broker. Check out [Elliot Williams’] Minimal MQTT series and you will be up and running in no time.

Basement 3D Printer Builds Are Too Easy. Try Building One On Mars.

October 5, 2016 by Mike Szczys 67 Comments

[~~Tony Stark~~ Elon Musk] envisions us sending one million people to Mars in your lifetime. Put aside the huge number or challenges in that goal — we’re going to need a lot of places to live. That’s a much harder problem than colonization where mature trees were already standing, begging to become planks in your one-room hut. Nope, we need to build with what’s already up there, and preferably in a way that prepares structures before their inhabitants arrive. NASA is on it, and by on it, we mean they need you to figure it out as part of their 3D Printed Hab Challenge.

The challenge started with a concept phase last year, awarding $25k to the winning team for a plan to use Martian ice as a building material for igloo-like habs that also filter out radiation. The top 30 entries were pretty interesting so check them out. But now we’re getting down to the nitty-gritty. How would any of these ideas actually be implemented? If you can figure that out, you can score $2M.

Official rules won’t be out until Friday, but we’d love to hear some outrageous theories on how to do this in the comments below. The whole thing reminds us of one of the [Brian Herbert]/[Kevin J. Anderson] Dune prequels where swarms of robot colonists crash-land on planets throughout the universe and immediately start pooping out building materials. Is a robot vanguard the true key to planet colonization, and how soon do you think we can make that happen? We’re still waiting for robot swarms to clean up our oceans. But hey, surely we can do both concurrently.

Making An Espresso Pot In The Machine Shop

September 30, 2016 by Gerrit Coetzee 18 Comments

[This Old Tony] was cleaning up his metal shop after his yearly flirtation with woodworking when he found himself hankering for a nice coffee. He was, however, completely without a coffee making apparatus. We imagine there was a hasty round of consulting with his inanimate friends [Optimus Prime] and [Stefan Gotteswinter Brush] before he decided the only logical option was to make his own.

So, he brought out two chunks of aluminum from somewhere in his shop, modeled up his plan in SolidWorks, and got to work. It was designed to be a moka style espresso pot sized around both the size of stock he had, and three purchased parts: the gasket, funnel, and filter. The base and top were cut on a combination of lathe and mill. He had some good tips on working with deep thin walled parts. He also used his CNC to cut out some parts, like the lid and handle. The spout was interesting, as it was made by building up a glob of metal using a welder and then shaped afterward.

As usual the video is of [This Old Tony]’s exceptional quality. After quite a lot of work he rinsed out most of the metal chips and WD40, packed it with coffee, and put it on the stove. Success! It wasn’t long before the black stuff was bubbling into the top chamber ready for consumption.

Homebrew Powerwall Sitting At 20kWh

September 29, 2016 by Gerrit Coetzee 128 Comments

Every now and then a hacker gets started on a project and forgets to stop. That’s the impression we get from [HBPowerwall]’s channel anyway. He’s working on adding a huge number of 18650 Lithium cells to his home’s power grid and posting about his adventures along the way. This week he gave us a look at the balancing process he uses to get all of these cells to work well together. Last month he gave a great overview of the installed system.

His channel starts off innocently enough. It’s all riding small motor bikes around and having a regular good time. Then he experiments a bit with the light stuff, like a few solar panels on the roof. However, it seems like one day he was watching a news brief about the Powerwall (Tesla’s whole-home battery storage system) and was like, “hey, I can do that.”

After some initial work with the new substance it wasn’t long before he was begging, borrowing, and haggling for every used 18650 lithium battery cell the local universe in Brisbane, Australia could sell him. There are a ton of videos documenting his madness, but he’s all the way up to a partly off-grid house with a 20kWh battery bank, for which he has expansion plans.

There’s a lot of marketing flim flam and general technical pitfalls in the process of generating your own non-grid electricity. But for hackers in sunny areas who want to dump those rays into local storage this is an interesting blueprint to start with.

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Hackaday Prize Entry: Theia IoT Light-switch

September 24, 2016 by Jenny List 17 Comments

There are it seems no wireless-enabled light switches available in the standard form factor of a UK light switch. At least, that was the experience of [loldavid6], when he decided he needed one. Also, none of the switches he could find were open-source, or easy to integrate with. So he set out to design his own, and the Theia IoT light switch is the result.

In adapting a standard light switch, he was anxious that his device would not depend on the position of the switch for its operation. Therefore he had to ensure that the switch became merely an input to whichever board he designed, rather than controlling the mains power. He settled upon the ESP8266 wireless-enabled microcontroller as the brains of the unit, with a relay doing the mains switching. He first considered using an LNK304 off-line switching PSU chip to derive his low voltages, but later moved to an off-the-shelf switch-mode board.

So far two prototype designs have been completed, one for each power supply option. Boards have been ordered, and he’s now in the interminable waiting period for international postage. All the KiCad and other files are available for download o the project’s hackaday.io page, so you can have a look for yourselves if you are so inclined.

You might ask why another IoT light switch might be needed. But even though they are now available and inexpensive, there is still a gap for a board that is open, and more importantly does not rely on someone else’s cloud backend. Plus, of course, this board can be used for more than lighting.

Light bulb image: Осадчая Екатерина (Own work) [CC BY-SA 4.0], via Wikimedia Commons.

Artificial Skylight Brings Sunlight To Any Room

September 24, 2016 by James Hobson 90 Comments

Humans aren’t supposed to be cooped up indoors all day, but who wants to be bothered by UV rays, insects, allergens, traffic, physical activity, and other people? On the other hand, a gloomy living space generally inhibits productivity — if not making it difficult to find what you’re looking for. So, if you’re looking to illuminate any room in your place, and you have the cash and the patience to wait for its widespread release, CoeLux is a skylight that needs no sky or sun — not that you’ll be able to tell the difference.

The Italian developers [CoeLux Srl] are perhaps wisely remaining tight-lipped on how the effect is achieved, but confirm that nanoparticles in the skylight mimic the effect of atmospheric fluctuations, compressing that vast deep blue into a few milimetres while maintaining the perception of infinite depth.

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