Developing A Power Over Ethernet Stack Light

June 15, 2021 by Tom Nardi 9 Comments

A common sight on factory floors, stack lights are used to indicate the status of machinery to anyone within visual range. But hackers have found out you can pick them up fairly cheap online, so we’ve started to see them used as indicators in slightly more mundane situations than they were originally intended for. [Tyler Ward] recently decided he wanted his build own network controlled stack light, and thought it would double as a great opportunity to dive into the world of Power Over Ethernet (PoE).

Now the easy way to do this would be to take the Raspberry Pi, attach the official PoE Hat to it, and toss it into a nice enclosure. Write some code that toggles the GPIO pins attached to the LEDs in the stack light, and call it a day. Would be done in an afternoon and you could be showing it off on Reddit by dinner time. But that’s not exactly what [Tyler] had in mind.

He decided to take the scenic route and designed his own custom PCB that combines an Ethernet interface, PoE hardware, and the ESP32 into one compact unit. It’s no great secret that it only takes a few extra components to plug the ESP32 into the network rather than relying on WiFi, but it’s still not something we see done very often by hobbyists. Rarer still is seeing somebody roll their own PoE solution, but thanks to the in-depth documentation [Tyler] has provided for his circuit, that may change in the future.

On the software side [Tyler] has developed a firmware for the ESP32 that supports both Art-Net and RDM protocols, which are subsets of the larger DMX protocol. That means the controller should be compatible with existing software designed for controlling theatrical lighting systems. If you’d rather take a more direct approach, the firmware also sports a web interface and simple HTTP API to provide some additional flexibility.

While it’s exceptionally impressive, not everyone will need such a robust solution. If you just want a quick and easy way to fire up your stack light, a USB controlled relay and some Python can get you where you need to go.

Mickey’s Big Timer Makes Glider Competitions Better

June 13, 2021 by Lewin Day 2 Comments

There’s plenty of obscure sports in the world. Many of them could benefit from bespoke equipment like scoring displays, but are too obscure to support commercial efforts in this regard. Radio controlled glider competitions fit into just this category. This led a man named [Mickey] to develop what he calls Mickey’s Big Timer, to aid in the running of such events.

Glider events run outdoors in full sunlight, so the system uses big bright LED matrix displays to show its timing information. The system, built around the STM32 Discovery platform, uses several of the microcontroller boards to drive several displays as well as the main controller which handles timing. It also packs in an audio system for issuing instructions to competitors. It can also display pilot names as well as instructions such as when competitors should land at the end of a heat.

Some code is available on Github for those interested in how it all works. Word around the RC forums has it that [Mickey] built several systems, some of which ended up as far afield as New Zealand where they helped run many successful glider contests over the years.

We’ve seen plenty of scoreboard projects over the years; a little portable one could be useful for adding some spice to your pickup neighbourhood games. Video after the break.

Continue reading “Mickey’s Big Timer Makes Glider Competitions Better” →

Arduino Compatible IR Blaster Keeps TVs At Bay

June 8, 2021 by Tom Nardi 39 Comments

The TV-B-Gone is a well known piece of kit in hacker circles: just point it at a noisy TV in a public space, hit the button, and one of the hundreds of IR remote codes for “Power Off” that it blinks out in rapid succession is more than likely to get the intended response. Unfortunately, while a neat conversation starter, its practical use is limited to a single function. But not so with this programmable IR development board that creator [Djordje Mandic] describes as a “TV-B-Gone on steroids”.

Sure you can point it at a random TV and turn it off with a single button press, but you can also plug the board into your computer and control it directly through the serial connection provided by its CP2104 chip. Using a simple plain-text control protocol, the user can modify the behavior of the device and monitor its status. [Djordje] imagines this feature being used in conjunction with a smartphone application for covert applications. To that end, the device’s support for an onboard battery should keep it from draining the phone during extended operations.

Of course you could do something else entirely with it simply by firing up the Arduino IDE and writing some new code for the device’s ATmega328P microcontroller. As with the IR-enabled ESP8266 development board we looked at a few months ago, there are plenty of applications for an all-in-one board that allows you to communicate with the wide world of IR devices.

Continue reading “Arduino Compatible IR Blaster Keeps TVs At Bay” →

Portable, Digital Scoreboard Goes Anywhere

June 7, 2021 by Kristina Panos 22 Comments

It’s that time of year in both hemispheres — time to get outside and play before it gets unbearably hot (or cold). No matter what your game, don’t keep score in your head or with piles of rocks — make yourself a portable, fold-able scoreboard like [LordGuilly] did and be on the bleeding edge of display technology. It’s really more roll-able than fold-able, which is awesome because you get to unfurl it like a boss.

All you need is a place to hang it up and you’re good to go. This thing runs on a beefy 10,000 mAH USB power bank, and [LordGuilly] says that it’s easy to read even on really sunny days. As you may have guessed, those are WS2812 strips and they are set into rectangular PVC bars. The bars are set equidistant from each other in a frame made from modified version of cable tracks — plastic chain links for cable management.

Good looks aside, we especially like that there are two controller options here. If you want to assign a dedicated scorekeeper, there’s a handled version that uses an STM32 blue pill and is wired to the display. But if you’re short on people, use the ESP8266 version and update the score with the accompanying app. Check out the demo after the break so you can see it in action.

We’ve seen a few scoreboards over the years, including this beauty that’s meant for indoor games.

Continue reading “Portable, Digital Scoreboard Goes Anywhere” →

Triangle Tiles Form Blinky Networks Using Clever Interconnects

June 7, 2021 by Kerry Scharfglass 14 Comments

We love to see LEDs combined in all shapes and sizes, so we were especially ticked when we caught a glimpse of [Debra Ansell]’s (also known as [GeekMomProjects]) interlocking triangular TriangleLightPanel system glowing on our screen. This unusually shaped array seemed to be self supporting and brightly glowing, so we had to know more.

The TriangleLightPanel is a single, triangular, light panel (refreshing when everything is in the name, isn’t it?). Each panel consists of a single white PCBA holding three side-firing SK6812 LEDs aimed inward, covered by transparent acrylic. When the LEDs are doing their thing, the three-position arrangement and reflective PCB surface does diffuses the light sufficiently to illuminate each pane — if not perfectly evenly — very effectively. Given the simple construction it’s difficult to imagine how they could be significantly improved.

The real trick is the mechanical arrangement. Instead of being connected with classic Dupont jumper wires and 0.1″ headers or some sort of edge connector, [Debra] used spring contacts. But if you’re confused by the lack of edge-plated fingers think again; the connectors are simple plated strips on the back. There is a second PCBA which effectively acts as wires and a surface to mount the spring contacts on, which is bolted onto the back of the connected leaves to bridge between each node. The tiles need to be mechanically connected in any case, so it’s a brilliantly simple way to integrate the electrical connection with the necessary mechanical one.

All the requisite source files are available on the project’s GitHub page and the original Tweets announcing the project are here for reference. We can’t wait to see what this would look like with another 30 or 40 nodes! Enterprising hackers are already building their own setup; see [arturo182]’s 24 tile array glowing after the break.

Continue reading “Triangle Tiles Form Blinky Networks Using Clever Interconnects” →

Investigating A New Chip In A Minimalist LED Lamp

May 27, 2021 by Danie Conradie 8 Comments

Teardowns of cheap electronic devices can produce results that are interesting, horrifying, or both, especially when mains power is involved. [bigclivedotcom] gave a minimalist LED lamp his reverse engineering treatment, and discovered a new chip that requires only four additional passive components to run LEDs on AC power.

The chip in question is a Joulewatt JWB1981, for which no datasheet is available on the internet. However, there is a datasheet for the JW1981, which is a linear LED driver. After reverse-engineering the PCB, [bigclivedotcom] concluded that the JWB1981 must include an onboard bridge rectifier. The only other components on the board are three resistors, a capacitor, and LEDs. The first resistor limits the inrush current to the large smoothing capacitor. The second resistor is to discharge the capacitor, while the final resistor sets the current output of the regulator.

It is possible to eliminate the smoothing capacitor and discharge resistor, as other LED circuits have done, which also allow the light to be dimmable. However, this results in a very annoying flicker of the LEDs at the AC frequency, especially at low brightness settings.

As always, this is a very informative video from [bigclivedotcom], and it was all done based on a single picture of the PCB sent in by a viewer. He also mentions that the lifespan of the lamp would likely be increased by swapping out the current setting resistor for a larger one.

We’ve covered several [bigclivedotcom]’s videos, covering topics from self-powered wireless switches to filling up fake capacitors with electrolyte.

Continue reading “Investigating A New Chip In A Minimalist LED Lamp” →

Voidstar’s Vitals, Visualized For Video

May 26, 2021 by Kristina Panos 4 Comments

Great news for fans of [Voidstar Labs] — [Zack] is going to be streaming future builds live on YouTube instead of trying to keep up with a grueling and limiting schedule of releasing a build video every week. The only problem is that the wall behind him is totally blank and boring, which matters quite a bit for pretty much any streamer that doesn’t broadcast from a hot tub. Well, not anymore! Now the wall has twenty square feet of rainbow hexagons, because blinkenlights.

But these aren’t just any blinkenlights. They’re informative. They dance to the beat of [Zack]’s bio-metrics, or in other words, they are visualizing how sweaty and anxious [Zack] may be at a given moment, and turning that information into art.

At the heart of this build is a brand-new bio-metric board called the EmotiBit which boasts sixteen sensors in a small package, including a pulse oximeter. The EmotiBit sends vitals to [Zack]’s PC, which is running an oscilloscope app to interpret the signals. Then they are sent over Open Sound Control to an ESP32, which runs the light show.

Like [Zack] says in the video after the break, this isn’t a terribly difficult project, but the construction takes time. [Zack] used aluminum extrusion meant for under-cabinet lighting and ran forty strips of fourteen DotStar LEDs each. The nodes are printed in carbon-fiber PLA and hold the lights away from the wall so it looks cooler. Worried about the current draw? It’s okay, because the brightness and number of lit LEDs at any one time is limited. Add in the fact that none of the LEDs are ever turned off — they fade by one percent each loop — and you have some really cool animations. Check them out after the break.

Want some localized blinkenlights to wear about town? Wear your heart on your sleeve and show them how hard you’re crushing the elliptical at the gym.

Continue reading “Voidstar’s Vitals, Visualized For Video” →