USB Mouse Hack For Pachyderm Protection

August 13, 2021 by Ryan Flowers 25 Comments

When most of us think of seismometers, our minds conjure up images of broken buildings, buckled roads, and search and rescue teams digging through rubble. But when [Subir Bhaduri] his team were challenged with solving real world problems as frugally as possible as part of the 2020 Frugal Science course, he thought of farmers in rural India for whom losing crops due to raiding elephants is a reality. Such raids can and have caused loss of life for humans and elephants alike. How could he apply scientific means to prevent such conflicts, and do it on the cheap?

Whether inspiration came from using a computer mouse with the cursor speed turned up to “orbital velocity” is debatable, but [Subir] set forth to find out if such sensitivity could be leveraged for the seismic detection of the aforementioned elephants. His proof of concept is a fantastically frugal low cost seismograph using an optical mouse and some cheap PVC pipe and fittings.

We invite you to watch the video below the break to find out how it works. You’ll be impressed as we were by [Subir]’s practical application of engineering principles. And keep your eyes open for the beautiful magnetic damper hack. It’s a real treat!

If pontificating pesky pachyderms p-waves piques your interest, perhaps you’ll appreciate previous projects which produce data with piezo pickups and plumbing parts.

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Xbox Flexure Joystick Puts You In The Pilot’s Seat

August 11, 2021 by Tom Nardi 6 Comments

With the recent release of Microsoft Flight Simulator on the Xbox Series X|S there’s never been a better time to get a flight stick for the console, and as you might imagine, there are a number of third party manufacturers who would love to sell you one. But where’s the fun in that?

If you’ve got a fairly well tuned 3D printer, you can print out and assemble this joystick by [Akaki Kuumeri] that snaps right onto the Xbox’s controller. Brilliantly designed to leverage the ability of 3D printers to produce compliant mechanisms, or flextures, you don’t even need any springs or fasteners to complete assembly.

The flexture gimbal works without traditional springs.

The free version of Thingiverse only lets you move the controller’s right analog stick, but if you’re willing to drop $30 USD on the complete version, the joystick includes additional levers that connect to the controller’s face and shoulder buttons for more immersive control. There’s even a throttle that snaps onto the left side of the controller, though it’s optional if you’d rather save the print time.

If you want to learn more about the idea behind the joystick, [Akaki] is all too happy to walk you through the finer parts of the design in the video below. But the short version is the use of a flextures in the base of the joystick opened up the space he needed to run the mechanical linkages for all the other buttons.

This isn’t the first time [Akaki] has used 3D printed parts to adapt a console controller for flight simulator use. A simplified version of this concept used ball-and-socket joints to move the Xbox’s analog sticks, and he even turned a PlayStation DualShock into an impressive flight yoke you could clamp to your desk.

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This Old Mouse: Building A USB Adapter For A Vintage Depraz Mouse

August 9, 2021 by Ryan Flowers 14 Comments

When [John Floren] obtained a vintage Depraz mouse, he started out being content to just have such a great piece of history in his possession. But if you’re like him, you know it’s not enough to just have something. What would it be like to use it?

To find out, [John] embarked on a mission to build a USB adapter for his not so new peripheral.
Originally used in very early terminals with a Unix GUI, the Depraz mouse utilizes an unusual male DE9 connector rather than the more familiar female DB9 used in RS232 serial mice. Further deviating from the norm, he found that the quadrature encoders were connected directly to the DE9 connector.

Armed with an Arduino Pro ~~Mini~~ Micro and some buggy sample code, he got to work. The aforementioned buggy code was scrapped and a fresh sketch for the Arduino Pro ~~Mini~~ Micro gave the Depraz mouse the USB interface it lacked. [John] also found that he wasn’t the first hardware hacker to have modified the mouse for their use. Be sure to read to the end the article to find out about the vintage surprise lurking in the mouse shell itself! A demonstration of the mouse in action can be seen in the video below the break.

Looking for a fun mouse hack? Perhaps you’d like to use your more modern USB mouse on a retro computer, or try your hand at recreating an early Apple mouse for use in modern computers.

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Kinesis + Teensy = QMK Advantage Over Your Keyboard

August 5, 2021 by Kristina Panos 11 Comments

Back in 2013, [Michael Stapelberg] created what is lovingly referred to as the Stapelberg controller: a replacement keyboard controller for the original Kinesis Advantage, the decades-old darling of the ergonomic clacking world. Whether you’re building a new keeb, you’ve got a broken Kinesis, or you simply want to run QMK on the thing and don’t mind getting your hands dirty, there’s a new Stapelberg controller on the block. It’s called the kinT, for Kinesis + Teensy.

[Michael] built kinT in response to the Advantage 2, which came along in 2017 and changed the way the thumb clusters connect to the main board from a soldered cable to an FPC connector. Whereas the original Stapelberg controller was built in Eagle, this one was done in KiCad and is open-source, along with the firmware. You can use a Teensy 4 with this board but if you don’t have one, don’t worry — kinT is backwards-compatible with pretty much every Teensy, and it will even work on the original Advantage.

Are you on the fence about going full ergo? Check out my in-depth review of the original Kinesis Advantage I got that’s almost 20 years old and still clacking along like new. But don’t wait for a repetitive stress injury to go full ergo. Trust me.

This Is A 3D Ink Jet Printer

August 5, 2021 by Mike Szczys 15 Comments

We spend a lot of time thinking of how to create 3D objects, but what about being able to print full color graphics on the objects we create? This isn’t just multicolor, this is full-color! Here’s one elegant solution that uses ink jets to print full color images on 3D terrain models.

Admittedly we are very late to the party on this one as the technology was spotted on season 22, episode 7 of How It’s Made that aired way back in 2013. The segment shows terrain models — think of the physical contour map under glass that you might see at a National Park or at the main lodge of a ski resort. It’s easy enough to envision how the elevation is carved out of foam by a CNC. But the application of color printing to those surfaces is what caught our eye this time around. It’s a custom rig that a company called Solid Terrain Modeling built for this purpose. Since the height at any point on the work material is already known from the milling process, four ink heads (black, cyan, magenta, yellow) have been added to individual Z-axis actuators, applying a raster image as they traverse the surface.

Part of what makes this work is the post-processing steps that follow milling. The model is very carefully cleared of debris before being sprayed with primer. Another coat of an undetermined material (“a specialty coating to receive the ink”) gets the piece ready for the ink. The final step after printing is a protective clear coat. In the How It’s Made episode, buildings and other structures are then 3D-printed and added.

It seems like the trick is to get the heads to have as small of a footprint as possible for clearance when printing in sloped areas. We’re not experts in all the available consumer ink-jet printers out there, but finding a setup where the heads are separated from the reservoirs would be key. Watching this segment made us so excited to think of the person/people who got to hack this rig together as part of their job.

Looking for other ways to abuse ink jet parts? [Sprite_TM] came up with a way to make them handheld so you print on anything from latte foam to your buddy’s forearm. There’s no better name for that than the Magic Paintbrush.

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Wooden Keyboard With Scrabble Tiles Goes The Extra Mile

August 3, 2021 by Kristina Panos 18 Comments

[Steve M. Potter] loves and respects a good, solid keyboard as much as we do and wanted to build an heirloom-level battleship to grace their home office. Well, you couldn’t ask for a better donor keeb. [Steve] used a Unicomp, the modern Model M. The cases on them are nowhere near as nice as a real model M, but hey, where else are you going to find a keyboard with new buckling spring switches? You’re not. (If anyone has a line on new buckling spring switches by themselves, please let us know.)

Although it has those wonderful buckling spring switches, this body is made of solid cherry. After dialing in the general shape of the case, [Steve] carefully routed out all the key cluster holes using a plunge router. This appears to have been the easy part, because making the keycaps looks terribly tedious.

The alphas a number row are all made from 3/4″ maple dowel rod cut down into cylinder nuggets and topped with Scrabble tiles. The F keys and modifiers are cut out of square poplar rod with bird’s eye maple veneer for a unique look. We particularly like the colored F keys — they look like candy or whisky stones, and just happen to be in resistor color code order. But our favorite part has to be the Caps Lock light. We’ll never understand why in situ lock lights went out of fashion.

Like the look of this keyboard but don’t have this much time to invest? Macropads look good in wood, too.

Mag-Lev Switches Are The Future Of Clacking

August 2, 2021 by Kristina Panos 22 Comments

While there’s probably a Cherry MX clone born every year or so, it’s not often that such a radically different type of switch comes along. These “Void” switches are Hall-effect magnetic levitation numbers devised by keyboard connoisseur and designer [riskable]. Can you imagine how satisfying it is to clack on switches that actuate with magnets? They have adjustable tactility and travel thanks to even more tiny magnets. But you won’t be able to get these in a group buy or anything. If you want some of these babies, [riskable] says you’ll have to print and assemble ’em yourself.

These attractive switches don’t have a Cherry MX footprint, either, so you’ll need some of [riskable]’s AKUs, or Analog Keyboard Units (YouTube) to actually use them. [riskable] predicts that unlike the switches, the AKUs will likely be available to buy at some point in the future. (Okay good, because we really would love to know what these feel like in a keyboard!)

So, how do they work? As explained in the first video embedded below, there is one magnet in the slider and another in the housing. These two are attracted to each other, so actuating the switch separates them, which is where the Hall effect comes in. A third magnet in the keycap acts as the levitator to help return the switch to open position. The tactility of these switches is determined by the thickness of the plastic between the two lovebird magnets, so you could totally dial that in to whatever you want, in addition to all the other customization that 3D printing affords.

Tour and Teardown

The inimitable [Chyrosran22] featured these mag-nificent switches in one of his teardown videos, which is embedded below. One of the things [riskable] sent was a tactility sampler that ranges from an unimaginably tactile 0.0 mm of plastic in between them to not quite 2 mm.

In case you’re wondering, the video is remarkably safe-for-work, which is surprising given the content creator’s propensity for long strings of creative and hyphenated curses. We suppose [Chyrosran22] saves that stuff for the bad keyboards, then.

Stick around after the rightfully glowing review for [riskable]’s tour of a hand-wired analog macro pad using these switches. When you have a few extra minutes, check out the video build journey of these switches on [riskable]’s YouTube channel.

So, would these switches make the clickiest keyboard ever? Maybe, but consider this striking solenoid setup.

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