Flexible PCB Robot Flops Around To Get Around

February 27, 2019 by Dan Maloney 4 Comments

In his continuing quest to reduce the parts count of a robot as far as possible, [Carl Bugeja] has hit upon an unusual design: robots built of almost nothing but PCBs.

Admittedly, calling these floppy four-legged critters robots is still a bit of a stretch at this point. The video below shows that while they certainly move under their own power, there’s not a lot of control to the movement – yet. [Carl]’s design uses an incredibly fragile looking upper arm assembly made from FR4. Each arm holds a small neodymium magnet suspended over the center of a flexible PCB coil, quite like those we’ve seen him use before as actuators and speakers. The coils are controlled by a microcontroller living where the four legs intersect. After a few uninspiring tethered tests revealed some problems with the overly compliant FR4 magnet supports, [Carl] made a few changes and upped the frequency of the leg movements. This led to actual motion and eventually to untethered operation, with the bot buzzing around merrily.

There are still issues with the lack of stiffness of the magnet arms, but we’re optimistic that [Carl] can overcome them. We like this idea a lot, and can see all sort of neat applications for flapping and flopping locomotion.

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Sphero RVR’s Quest For A Niche In Introductory Robotics

February 19, 2019 by Roger Cheng 15 Comments

Thanks to internet commerce opening up a global marketplace, it is now easier than ever for a budding roboticist to get started. There are so many robot kits available, across such a wide range of price and sophistication, that deciding which one to buy becomes a challenging project in itself. Is there room for another product in the crowded introductory robotics market? Sphero believes so, and they’ve launched RVR to explore not just workshops and classrooms, but also to see if they can find a market niche.

At the low end of this market, we can go online and buy a super simple chassis – two small wheeled gear motors and a chassis plate of laser-cut acrylic – for pizza money. At the high end, we have robots that cost as much as a car. Sphero’s RVR slots somewhere above Wonder Workshop’s Dash, but below LEGO’s Mindstrom EV3. Products in this range are expected to take care of low-level motion control details, so beginners won’t get bogged down by things like PID tuning before their robot can drive in a straight line. Sphero engineers are certainly capable of hiding such annoying details from beginners, with their experience in consumer robotics.

But a big selling point here is completely opposite from closed-box consumer electronics: RVR is built to be extensible. Not with proprietary accessories & add-on kits like many of its competitors, but with the components we know and love on Hackaday pages: Raspberry Pi, micro:bit, and whatever else willing to communicate with RVR via its UART port and powered by RVR’s on board five volt power supply. Proper care and feeding of a lithium-ion battery is also one of the beginner-unfriendly details taken care of. But RVR isn’t finalized – one of the reason Sphero stated for launching via Kickstarter is to get customer feedback. Certainly the funding goal of $150,000 (easily met in a few hours) was unlikely to be the most important part for a company of Sphero’s size.

We hope RVR will help introduce a new audience to building their own robots. When they’re ready to grow beyond Sphero’s kit, Hackaday is happy to help show the way. If you have a 3D printer, there’s never been a better time to build your own robot. (Zerobot is on one editor’s to-do list.) Those fascinated by electronics can peek under the covers of low-level motor control, and there’s always room to explore high level machine vision and neural networks.

Whatever it takes to get you started, just get started!

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Travelling The Oregon Trail With An Apple II Robot

February 18, 2019 by Brian Benchoff 5 Comments

For one reason or another, we’re going with a retro-futuristic 80s aesthetic in this case, [Mike] decided to turn an Apple IIe into a robot. If you have to ask why, you’ll never know, but this project does have some interesting things going for it. There’s a voice synthesizer, a brand spankin’ new power supply, and it rolls around on the floor thanks to Apple BASIC.

Since this is a mobile robot, there needs to be a power supply in there somewhere. The Apple II had a fantastic switching power supply, but it ran off mains voltage. To make this Apple run off a 14.8 V LiPO battery, [Mike] needed to re-engineer this power supply to give +5, +12, -5, and -12 Volts. The easiest is the positive voltage, and for that, he used a big ‘ol LM1084 linear regulator for the +5 V line. This outputs a ton of heat and probably isn’t the best solution, but it is a solution that works. The +12 line was again another linear regulator, an LM7812CV. Since this is dropping 14.8 V down to 12, the efficiency isn’t that bad, and since there’s no floppy drive it’s not pulling much current anyway. The negative voltages are a MAX764 / MAX765 inverting switching regulators. This completely replaces the original power supply in the Apple II, and is a decent reference design for anyone who wants to make a luggable Apple II laptop.

To move this thing around, the motors run on their own 11.1 V LiPO, with a bunch of Pololu gear tying everything together. The BASIC code was written on an emulator, transferred over with the Floppy Emu. Movement is controlled through the output pins on the joystick port, and there’s a text to speech module that was obviously needed and ties this project together wonderfully. You can check out the video demo of the build below.

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Building A Semiautomatic Swag Launcher

February 15, 2019 by Tom Nardi 4 Comments

Regular readers of Hackaday have certainly seen the work of [Jeremy Cook] at this point. Whether you remember him from his time as a writer for this fine online publication, or recognize the name from one of his impressive builds over the last few years, he’s a bona fide celebrity around these parts. In fact, he’s so mobbed with fans at events that he’s been forced to employ a robotic companion to handle distributing his personalized buttons for his own safety.

Alright, that might be something of a stretch. But [Jeremy] figured it couldn’t hurt to have an interesting piece of hardware handing out his swag at the recent Palm Bay Mini Maker Faire. Anyone can just put some stickers and buttons in a bowl on a table, but that’s hardly the hacker way. In the video after the break, he walks viewers through the design and construction of this fun gadget, which takes a couple unexpected turns and has contains more than a few useful tips which are worth the cost of admission alone.

Outwardly the 3D printed design is simple enough, and reminds us of those track kits for Matchbox cars. As you might expect, getting the buttons to slide down a printed track was easy enough. Especially when [Jeremy] filed the inside smooth to really get them moving. But the goal was to have a single button get dispensed each time the device was triggered, but that ended up being easier said than done.

The first attempt used magnets actuated by two servos, one to drop the button and the other to hold up the ones queued above it. This worked fine…at first. But [Jeremy] eventually found that as he stacked more buttons up in the track, the magnets weren’t strong enough to hold them back and they started “leaking”. This is an excellent example of how a system can work perfectly during initial testing, but break down once it hits the real world.

In this case, the solution ended up being relatively simple. [Jeremy] kept the two servos controlled by an Arduino and a capacitive sensor, but replaced the magnets with physical levers. The principle is the same, but now the system is strong enough to hold back the combined weight of the buttons in the chute. It did require him to cut into the track after it had already been assembled, but we can’t blame him for not wanting to start over.

Just like the arcade inspired candy dispenser, coming up with a unique way of handing out objects to passerby is an excellent way to turn the ordinary into a memorable event. Maybe for the next iteration he can make it so getting a button requires you to pass a hacker trivia test. Really make them work for it.

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Automate The Freight: Amazon Tackles The Last Mile Problem On Wheels

February 11, 2019 by Dan Maloney 85 Comments

We’ve been occasionally exploring examples of what could be the killer application for self-driving vehicles: autonomous freight deliveries, both long-haul and local, as well as some special use cases. Some, like UAV delivery of blood and medical supplies in Kenya, have taken off and are becoming both profitable and potentially life-saving. Others, like driverless long-haul trucking, made an initial splash but appear to have gone quiet since then. This is to be expected, as the marketplace picks winners and losers in a neverending quest to maximize return on investment. But the whole field seems to have gotten a bit sleepy lately, with no big news of note for quite a while.

That changed last week with Amazon’s announcement of Scout, their autonomous delivery vehicle. Announced first on Amazon’s blog and later picked up by the popular and tech press who repeated the Amazon material almost verbatim, Scout appears at first glance to be a serious attempt by Amazon to own the “last mile” of delivery – the local routes that are currently plied by the likes of UPS, FedEx, and various postal services. Or is it?

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Little FPV Bot Keeps It Simple With An ESP32

February 11, 2019 by Dan Maloney 9 Comments

When it comes to robots, it seems the trend is to make them as complicated as possible – look at anything from Boston Dynamics if you’ve any doubt of that. But there’s plenty to be said for simple robots too, such as this adorable ESP32-driven live-streaming bot.

Now it’s true that [Max.K]’s creation is more remote controlled car than robot, and comparing it to one of the nightmare-fuelling creations of Boston Dynamics is perhaps unfair. But [Max.K]’s new project is itself a simplification and reimagining of his earlier, larger “ZeroBot“. As the name implies, ZeroBot was controlled by a Raspberry Pi Zero, an obvious choice for a mobile platform designed to stream FPV video. The ESP32 bot eschews the Pi platform in favor of, well, an ESP32. To save as much space as possible, [Max.K] did a custom PCB for the microcontroller and its supporting components. The 3D-printed case is nicely designed to hold the board along with two motors, a small VGA camera, and a battery pack. At 160×120 resolution, the video isn’t amazing, but the fact that it can be streamed from the ESP32 at a decent enough framerate to drive the bot using a simple web interface is impressive.

This was a fun project and a very clean, smooth build. We like the lines of this little bot, and wouldn’t mind building one as a quick weekend project ourselves.

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State Of The Art Big Mouth Alexa Bass

February 7, 2019 by Tom Nardi 9 Comments

Hackers seem intent on making sure the world doesn’t forget that, for a brief shining moment, everyone thought Big Mouth Billy Bass was a pretty neat idea. Every so often we see a project that takes this classic piece of home decor and manages to shoehorn in some new features or capabilities, and with the rise of voice controlled home automation products from the likes of Amazon and Google, they’ve found a new ingredient du jour when preparing stuffed bass.

[Ben Eagan] has recently completed his entry into the Pantheon of animatronic fish projects, and while we’ll stop short of saying the world needed another Alexa-enabled fish on the wall, we’ve got to admit that he’s done a slick job of it. Rather than trying to convince Billy’s original electronics to play nice with others, he decided to just rip it all out and start from scratch. The end result is arguably one of the most capable Billy Bass updates we’ve come across, if you’re willing to consider flapping around on the wall an actual capability in the first place.

The build process is well detailed in the write-up, and [Ben] provides many pictures so the reader can easily follow along with the modification. The short version of the story is that he cuts out the original control board and wires the three motors up to an Arduino Motor Driver Shield, and when combined with the appropriate code, this gives him full control over Billy’s mouth and body movements. This saved him the trouble of figuring out how to interface with the original electronics, which is probably for the better since they looked rather crusty anyway.

From there, he just needed to give the fish something to get excited about. [Ben] decided to connect the 3.5 mm audio jack of an second generation Echo Dot to one of the analog pins of the Arduino, and wrote some code that can tell him if Amazon’s illuminated hockey puck is currently yammering on about something or not. He even added a LM386 audio amplifier module in there to help drive Billy’s original speaker, since that will now be the audio output of the Dot.

A decade ago we saw Billy reading out Tweets, and last year we presented a different take on adding an Alexa “brain” to everyone’s favorite battery powered fish. What will Billy be up to in 2029? We’re almost too scared to think about it. Continue reading “State Of The Art Big Mouth Alexa Bass” →