A Peek At The Mesmerizing Action Of A Cycloidal Drive

August 24, 2018 by Donald Papp 34 Comments

Cycloidal drives are fascinating pieces of hardware, and we’ve seen them showing up in part due to their suitability for 3D printing. The open source robot arm makers [Haddington Dynamics] are among those playing with a cycloidal drive concept, and tucked away in their August 2018 newsletter was a link they shared to a short but mesmerizing video of a prototype, which we’ve embedded below.

A 10:1 Cycloidal Drive [Source: Wikipedia, image public domain]

A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the image shown, the green shaft is the input and its rotation causes an eccentric motion in the yellow cycloidal disk. The cycloidal disk is geared to a stationary outer ring, represented in the animation by the outer ring of grey segments. Its motion is transferred to the purple output shaft via rollers or pins that interface to the holes in the disk. Like planetary gearing, the output shaft rotates in the opposite direction to the input shaft. Because the individual parts are well-suited to 3D printing, this opens the door to easily prototyping custom designs and gearing ratios.

[Haddington Dynamics] are the folks responsible for the open source robot arm Dexter (which will be competing in the Hackaday Prize finals this year), and their interest in a cycloidal drive design sounds extremely forward-thinking. Their prototype consists of 3D printed parts plus some added hardware, but the real magic is in the manufacturing concept of the design. The idea is for the whole assembly to be 3D printed, stopping the printer at five different times to insert hardware. With a robot working in tandem with the printer, coordinating the print pauses with automated insertion of the appropriate hardware, the result will be a finished transmission unit right off the print bed. It’s a lofty goal, and really interesting advancement for small-scale fabrication.

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An Achievable Underwater Camera

August 18, 2018 by Jenny List 11 Comments

We are surrounded by sensors for all forms of environmental measurement, and a casual browse through an electronics catalogue can see an experimenter tooled up with the whole array for a relatively small outlay. When the environment in question is not the still air of your bench but the turbulence, sand, grit, and mud of a sea floor, that pile of sensors becomes rather useless. [Ellie T] has been addressing this problem as part of the study of hypoxia in marine life, and part of her solution is to create an underwater camera by encasing a Raspberry Pi Zero W and camera in a sturdy enclosure made from PVC pipe. She’s called the project LoBSTAS, which stands for Low-cost Benthic Sensing Trap-Attached System.

The housing is simple enough, the PVC has a transparent acrylic disk mounted in a pipe coupler at one end, with the seal being provided at the other by an expansion plug. A neopixel ring is mounted in the clear end, with the Pi camera mounted in its centre. Meanwhile the Pi itself occupies the body of the unit, with power coming from a USB battery bank. The camera isn’t the only sensor on this build though, and Atlas Scientific oxygen sensor completes the package and is mounted in a hole drilled in the expansion plug and sealed with silicone sealant.

Underwater cameras seem to have featured more in the earlier years of Hackaday’s existence, but that’s not to say matters underwater haven’t been on the agenda. The 2017 Hackaday Prize was carried off by the Open Source Underwater Glider.

DARPA Goes Underground For Next Challenge

August 16, 2018 by Roger Cheng 16 Comments

We all love reading about creative problem-solving work done by competitors in past DARPA robotic challenges. Some of us even have ambition to join the fray and compete first-hand instead of just reading about them after the fact. If this describes you, step on up to the DARPA Subterranean Challenge.

Following up on past challenges to build autonomous vehicles and humanoid robots, DARPA now wants to focus collective brainpower solving problems encountered by robots working underground. There will be two competition tracks: the Systems Track is what we’ve come to expect, where teams build both the hardware and software of robots tackling the competition course. But there will also be a Virtual Track, opening up the challenge to those without resources to build big expensive physical robots. Competitors on the virtual track will run their competition course in the Gazebo robot simulation environment. This is similar to the NASA Space Robotics Challenge, where algorithms competed to run a virtual robot through tasks in a simulated Mars base. The virtual environment makes the competition accessible for people without machine shops or big budgets. The winner of NASA SRC was, in fact, a one-person team.

Back on the topic of the upcoming DARPA challenge: each track will involve three sub-domains. Each of these have civilian applications in exploration, infrastructure maintenance, and disaster relief as well as the obvious military applications.

Man-made tunnel systems
Urban underground
Natural cave networks

There will be a preliminary circuit competition for each, spaced roughly six months apart, to help teams get warmed up one environment at a time. But for the final event in Fall of 2021, the challenge course will integrate all three types.

More details will be released on Competitor’s Day, taking place September 27th 2018. Registration for the event just opened on August 15th. Best of luck to all the teams! And just like we did for past challenges, we will excitedly follow progress. (And have a good-natured laugh at fails.)

Theo Jansen Invents A Faster, Simpler, Wind-Powered Strandbeest

August 16, 2018 by Steven Dufresne 25 Comments

[Theo Jansen] has come up with a n intriguing wind-powered strandbeest which races along the beach with surprising speed and grace. According to [Jansen], it “doesn’t have hinging joints like the classical strandbeests, so they don’t get sand in their joints and you don’t have to lubricate them.” It’s called UMINAMI, which appropriately means “ocean wave” in Japanese.

There are only videos of it in action to go on so far, but a lot can be gleaned from them. To make it easier to keep track of just a single leg, we’ve slowed things down and reddened one of them in the banner animation. Those legs seem to be providing a push but the forward motion is more likely supplied by the sails. The second video below shows it being pulled along by the type of strandbeest we’re all more used to seeing.

What follows is an analysis and best guess about how it works. Or you can just enjoy its graceful undulations in the videos below.

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Thomas The Terrifying Karaoke Robot

August 13, 2018 by Kristina Panos 7 Comments

The junk bin can be a great source of inspiration, unless you’re too familiar with the contents to be imaginative with them. But thrift stores are another matter, like giant junk bins that are constantly replenished by underappreciated elves. You never know what kinds of goodies they will pile on the shelves, so it’s easy to become a fixture and visit them once or thrice a week.

[Hunter Irving] haunts a few choice thrift stores in his neighborhood, and a few months ago he found a knockoff Thomas the Tank Engine with an articulated face. It uses a simple mechanism to produce an impressive amount of movement, especially for a cheap knockoff toy. Both of its eyes slide sideways and its mouth opens, resulting in a very animated (and terrifying) range of expressions. Sensing an opportunity to turn his animatronic robot dreams into karaoke-singing nightmare fuel for the rest of us, he forked over a few bucks and took it home.

As luck would have it, a 9g micro servo fit perfectly in the back of the frightening little face. [Hunter] designed an axle to transfer motion to the face mechanism, but it broke almost immediately. We applaud his Plan B, though, which consists of a mounting block for the servo, and a cable tie armature connected with screws. Once that was sorted, [Hunter] designed a bulbous body for it in Blender.

This terrifying train-faced toy uses an Arduino Leonardo to read MIDI note-on and -off messages, and opens his mouth when appropriate to sing hit favorites in a smooth, speech-synthesized contralto. Pour yourself a strong beverage and enjoy the build/demo video after the break.

Interested in making your own? [Hunter] has all the files up on his Patreon page. For just $1, you can access the code, synth files, and STL files. While you’re there, you can also get the scoop on his Nintendo LABO waveform cards.

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Line Following Robot Without The Lines

August 10, 2018 by Bryan Cockfield 19 Comments

Line-following robots are a great intro to robotics in general, since the materials and skills needed to build a good one aren’t too advanced. It turns out that line-following robots are more than just a learning tool, too. They’re pretty useful in industry, but most of them don’t follow visible marked lines. Some, like this inductive guided robot from [Randall] make use of wires to determine their paths.

Some of the benefits of inductive guidance over physical lines are that the wires can be hidden in floors, so if something like an automated forklift is using them at a warehouse there will be less trip hazard and less maintenance of the guides. They also support multiple paths, so no complicated track switching has to take place. [Randall]’s robot is a small demonstration of a larger system he built as a technician for an autonomous guided vehicle system. His video goes into the details of how they work, more of their advantages and disadvantages, and a few other things.

While inductive guided robots have been used for decades now, they’re starting to be replaced by robots with local positioning systems and computer vision. We’ve recently seen robots that are built to utilize these forms of navigation as well.

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Ease Rover Development With These Self-Contained Track Units

August 10, 2018 by Donald Papp 2 Comments

Tracked drive systems are great, but implementation isn’t always easy. That’s what [nahueltaibo] found every time he tried to use open sourced track designs for his own rovers. The problem is that a tracked drive system is normally closely integrated with a vehicle’s chassis, mixing and matching between designs is impractical because the tracks and treads aren’t easily separated from the rest of the vehicle.

To solve this, [nahueltaibo] designed a modular, 3D printable rover track system. It contains both a motor driver and a common DC gearmotor in order to make a standalone unit that can be more easily integrated into other designs. These self-contained rover tracks don’t even have a particular “inside” or “outside”; they can be mounted on a vehicle’s left or right without any need to mirror the design. The original CAD design is shared from Fusion 360, but can also be downloaded from Thingiverse. A bit more detail is available from [nahueltaibo]’s blog, where he urges anyone who tries the design or finds it useful to share a photo or two.

3D printed tank tracks — including this one — often use a piece of filament as a hinge between track segments and sometimes slightly melted on the ends to act as a kind of rivet, which is itself a pretty good hack.