OpenMower: Open Source Robotic Lawn Mower With RTK GPS

April 7, 2022 by Dave Rowntree 44 Comments

Robotic mowers are becoming a common sight in some places, enabled by the cost of motors and the needed control electronics being much lower, thanks to the pace of modern engineering. But, in many cases, they still appear to be really rather dumb, little more than a jacked up bump-and-go with a spinning blade. [Clemens Elflein] has taken a cheap, dumb mower and given it a brain transplant based around a Raspberry Pi 4 paired up with a Raspberry Pi Pico for the real time control side of things. [Clemens] is calling this OpenMower, with the motivation to create an open source robot mower controller with support for GPS navigation, using RTK for extra precision.

The donor robot was a YardForce Classic 500, and after inspection of the control PCB, it looks like many other robot mower models are likely to use the same controller and thus be compatible with the openmower platform. A custom mainboard houses the Pi 4 and Pico, an ArduSimple RTK GPS module (giving a reported navigational accuracy of 1 cm,) as well as three BLDC motor drivers for the wheels and rotor. Everything is based on modules, plugging into the mainboard, reducing the complexity of the project significantly. For a cheap mower platform, the Yardforce unit has a good build quality, with connectors everywhere, making OpenMower a plug and play solution. Even the user interface on top of the mower was usable, with a custom PCB below presenting some push buttons at the appropriate positions.

Motor control is courtesy of the xESC project, which provides FOC motor control for low cost, interfacing with the host controller via a serial link. This is worth looking into in its own right! On the software side of things, [Clemens] is using ROS, which implements the low level robot control, path planning (using code taken from Slic3r) as well a kinematics constraints for object avoidance. The video below, shows how simple the machine is to operate — just drive it around the perimeter of lawn with a handheld controller, and show it where obstacles such as trees are, and then set it going. The mower is even capable of mowing multiple lawns, making the journey between them automatically!

Robotic mower projects are not new around here, here’s the mysterious TK with an interesting take, another using RTK GPS for good (or possibly bad) and quite probably the jankiest one we’ve seen in a while, which uses a LoRa base-station to transmit RTK corrections. We’d recommend keeping well away from that last one.

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The modified servo being calibrated on the left half of the screen, with some graphs of its operation being shown on the right half.

Servo Surgery Teaches Us DIY Encoder Implants

April 3, 2022 by Arya Voronova 14 Comments

Today, we shall talk about how [Adam Bäckström] took a DS3225 servo and rebuilt it to improve its accuracy, then built a high-precision robot arm with those modified servos to show just how much of an improvement he’s got – up to 36 times better positional accuracy. If this brings a déjà vu feeling, that’s because we’ve covered his servo modifications before, but now, there’s more. In a year’s time since the last video came out, [Adam] has taken it to the next level, showing us how the modification is made, and how we ourselves can do it, in a newly released video embedded below.

After ordering replacement controller PCBs designed by [Adam] (assembled by your PCBA service of choice), you disassemble the servo, carefully setting the gearbox aside for now. Gutting the stock control board is the obvious next step, but from there, you don’t just drop the new PCB in – there’s more to getting a perfect servo than this, you have to add extra sensing, too. First, you have to print a spacer and a cover for the control board, as well as a new base for the motor. You also have to print (or perhaps, laser-cut) two flat encoder disks, one black and one white, the white one being eccentric. It only escalates from here!

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A Robot Game To Open Your Hackerspace

March 25, 2022 by Jenny List 1 Comment

It’s always good to welcome a new hackerspace to the fold, and thus we’re pleased to hear about the upcoming opening of Hackerspace Drenthe, on the north-eastern edge of the Netherlands. Starting a new space during a global pandemic is something of a feat. As part of their opening something is required to demonstrate a robot for the curious public, and what could be more accessible than a robot arm playing tic-tac-toe!

It would be correct to say that a robot moving blocks with precision is not necessarily a ground-breaking achievement, but in its purpose of providing eye-candy for a hackerspace opening while also serving as an experiment for some of the students from the school adjacent to the space it is a success. The interface is a pleasingly retro War Games style terminal, and the software is written in Python. For the curious all can be found on a GitHub repository, and should you be in that region of Europe you can find Hackerspace Drenthe in the Netherlands border town of Coevorden and attend their opening on the 2nd of April.

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Your Vacuum Cleaner Follows You

March 21, 2022 by Al Williams 9 Comments

There are several projects you can imagine where it would be useful to have a robot follow you. For example, we’ve always wanted luggage that would trail us at the airport and we’ve seen several coolers that will follow you. [Madmax95] apparently dream of having a medical cart following a patient, though, and that’s good too. But how do you do it? [Max’s] method was to strip down a Roomba and build a work table and electronics on it. An Arduino controls the motor and communicates with a PC. The PC reads video from a Kinect camera on the robot and uses special tracking software to follow the patient.

We could easily imagine all of this project except the tracking. That depended on a service called Nuitrack. There is a free version that only works for 3 minutes, but it costs if you want to use it practically. However, it would still be cheaper than rolling your own if your time has value.

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ElectronBot: A Sweet Mini Desktop Robot That Ticks All The Boxes

March 20, 2022 by Dave Rowntree 12 Comments

[Peng Zhihui] seems to have found some spare time and energy to crack out another sweet robot build, this time it’s a much smaller, and cuter emoji-bot (Original GitHub Link,) with the usual production-ready levels of attention to detail. With a lot of fine details in the 3D printed models, this is one for SLS printing in nylon, but that can be done for a reasonable outlay, in China at least. The electronics package consists of a few full custom, and tiny, PCBs designed with Altium Designer, with off-the-shelf modules for the circular LCD and camera. The main board hosts an STM32F405 and deals with the display and SD card, The reason for this choice of STM32 was due to the requirement for connecting to an external USB3300 high-speed USB PHY. There is a sensor PCB which handles the gesture sensor, a USB hub, MPU6050 9-axis sensor, and also the USB camera module. This board attaches to the USB-C connector in the base, via a FFC cable, allowing the robot to rotate on its base.

[Peng] clearly has exacting standards as to how things should work, and we guess wanted to have the arms back-driveable in a way that enabled the host computer to track and record the motor positions for replaying later on. The connection back to the controller is via I²C, allowing all five servos to hang on the same bus, saving previous resources. Smart! Getting a processor and motor driver in such a tiny space was a bit of challenge, but a walk in the park for [Peng] as is demonstrates in the video embedded below (We believe English subtitles are pending!) The arm mechanism is particularly interesting, and rather elegantly executed, and he does seem rather proud of this part of the design, and so he should! Like with [Peng’s] other projects, there is a lot to see, and plenty of scope for feature explosion. It was nice to see the ‘bot being used as an input device, not only with gesture sensing via the dedicated sensor, but also using the camera with OpenCV to track user posture and act accordingly. This thing could act as genuinely useful AI device, as was a being darn cute at the same time!

We know you come to Hackaday for your cute robot fix, and we’re not going to disappoint. Here’s a cute robot lamp, an obligatory spot (a robot dog) type project, and if you’re more of a cat person, then we got that base covered as well.

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Open-Source Farming Robot Now Includes Simulations

March 17, 2022 by Bryan Cockfield 14 Comments

Farming is a challenge under even the best of circumstances. Almost all conventional farmers use some combination of tillers, combines, seeders and plows to help get the difficult job done, but for those like [Taylor] who do not farm large industrial monocultures, more specialized tools are needed. While we’ve featured the Acorn open source farming robot before, it’s back now with new and improved features and a simulation mode to help rapidly improve the platform’s software.

The first of the two new physical features includes a fail-safe braking system. Since the robot uses electric geared hub motors for propulsion, the braking system consists of two normally closed relays which short the motor leads in emergency situations. This makes the motors see an extremely high load and stops them from turning. The robot also has been given advanced navigation facilities so that it can follow custom complex routes. And finally, [Taylor] created a simulation mode so that the robot’s entire software stack can be run in Docker and tested inside a simulation without using the actual robot.

For farmers who are looking to buck unsustainable modern agricultural practices while maintaining profitable farms, a platform like Acorn could be invaluable. With the ability to survey, seed, harvest, and even weed, it could perform every task of larger agricultural machinery. Of course, if you want to learn more about it, you can check out our earlier feature on this futuristic farming machine.

Tracked RC Vehicle Is (Mostly) 3D Printed

March 17, 2022 by Bryan Cockfield 2 Comments

While wheels might seem like a foundational technology, they do have one major flaw: they typically need maintained roads in order to work. Anyone who has experience driving a Jeep or truck off-road likely knows this first-hand. For those with extreme off-road needs the track is often employed. [Let’s Print] is working on perfecting his RC tracked vehicle to take advantage of these perks using little more than 3D printed parts and aluminum stock.

This vehicle doesn’t just include the 3D printed tracks, but an entire 3D printed gearbox and drivetrain to drive them. Each track is driven by its own DC motor coupled to a planetary gearbox to give each plenty of torque to operate in snow or mud. The gearbox is mated to a differential which currently shares a shaft, which means that steering is currently not possible. The original plan was to have each motor drive the tracks independently but a small mistake in the build meant that the shaft needed to be tied together. [Let’s Print] has several options to eventually include steering, including an articulating body or redesigning the drivetrain to be able to separate the shaft.

While this vehicle currently has no wheels in order to improve traction, [Let’s Print] does point out that a pair of wheels could complement this vehicle when he finished the back half of it since wheels have a major advantage over tracks when it comes to steering. A vehicle with both could have the advantages of both, so we’re interested to see where this build eventually goes.

Thanks to [Joonas] for the tip!

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