Rolling Out A Slick Rotary Phase Converter

August 6, 2018 by Dan Maloney 46 Comments

Home machinists can often find great deals on used industrial equipment, and many a South Bend lathe or Bridgeport milling machine has followed someone home. Then comes the moment to plug it in, and the new owner discovers that the three-phase plug needed to power the new beast is nowhere to be found in the shop. Thus commences the weeping and the gnashing of teeth.

Luckily, [Handmade Extreme] is ahead of the curve in terms of shop power, and built a rotary phase converter to power his machines. Industry generally runs on three-phase AC systems, mainly because three-phase electric motors are so much more efficient and compact than the equivalent single-phase motor. But residential electrical service is either split-phase or, in the UK where [Handmade Extreme] is based, single phase. A rotary phase converter is an electromechanical device that can generate the missing phases – in essence a three-phase motor that can run on one winding and generate the missing phases across the other windings. It needs some supporting control circuitry to do so, such as timers and contactors to switch the winding connections once the motor starts, plus capacitors for motor starting and for balancing the voltage across the phases. The control gear is DIN-rail mounted and neatly wired to a smart-looking control panel. Everything is housed in a sturdy enclosure that’s big enough to serve as a mobile tool cart. It’s a really nice job – watch the whole build in the video below.

If you’re interested in power distribution, we’ve got a primer that covers the basics. And if you’re in the market for machine tools, [Quinn]’s machine tool buyer’s guide will let you decide if a three-phase machine is worth the extra effort.

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Looking At Wind Turbines From A Different Angle

August 4, 2018 by Zoe Skyforest 22 Comments

When we think of wind turbines, the first thing that usually comes to mind is the typical Sim City-esque type – 3 blades, gigantic, and wired into the municipal power grid. In truth, the world of wind power generation is far more varied indeed – as [Vittorio]’s vertical-axis wind turbine shows us.

So what exactly is a vertical-axis wind turbine, you ask? Well, rather than the typical setup with blades rotating about a horizontal axis, as in typical utility turbines or a classic electric fan you might use to cool off on a sunny day, instead a vertical axis is used. This necessitates a very different blade design due to the orientation of the rotational axis relative to the flow, so such turbines can be quite visually striking to those unfamiliar with such designs.

[Vittorio]’s design is a great way to get to grips with the type. The blades and supports were initially created out of PVC gutter channel, though 3D printed versions have also been developed. The motion is turned into electricity by using a simple brushed DC motor as a dynamo.

While the scale is small and the output only in the tens of watts, it goes to show that there’s always more than one way to do things. We’ve seen some vertical-axis wind projects before, too. Video after the break.

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Old LED Light Bulbs Give Up Filaments For Spider Web Clock

August 1, 2018 by Dan Maloney 41 Comments

We love it when something common gets put to a new and unusual use, especially when it’s one of those, “Why didn’t I think of that?” situations. This digital clock with a suspended display is just such a thing.

The common items in this case were “filaments” from LED light bulbs, those meant to mimic the look of clear-glass incandescent light bulbs. [Andypugh] had been looking at them with interest for a while, and realized they were perfect as the segments for a large digital clock. The frame of the clock was formed from bent brass U-channel and mounted to an oak base via turned stanchions. The seven-segment displays were laid out in the frame and the common anodes of the LED filaments were connected together, with the cathode for each connected to a very fine wire. Each wire was directed through a random hole in the frame and channeled down into the base, to be hooked to one of the four DS8880 VFD driver chips. The anode wires form a lacy filigree behind the segments, which catch the light and make then look a little like a spider’s web. It looks great, but nicht für der gefingerpoken – the frame is at 80 VDC to drive the LED segments. The clock is synced to the UK atomic clock with a 60-kHz radio link; see the long, painful sync process in the video below.

We like the open frame look, which we’ve seen before with an equally dangerous sculptural nixie clock. And this gives us some ideas for what to do with those filament LEDs other than turning them back into a light bulb. And if [Andy] sounds familiar, it could be because he’s appeared here before. First of all resurrecting the parts bin for an entire classic motorcycle marque, and then as the designer of SMIDSY, a robot competitor in the first incarnation of the UK Robot Wars series.

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Find Your Level – Extracting NES Game Data Using Python

August 1, 2018 by Sven Gregori 8 Comments

Just this summer, the Nintendo Entertainment System had its 35th release anniversary, and even after years of discontinuation, it is still going strong in the hacker community. Exhibit A: [Matthew Earl]. For one of his upcoming projects, [Matthew] needed to get his hands on the background images of the NES classic Super Mario Bros. Instead of just getting some ready-rendered images and stitching them together, he decided to take care of the rendering himself, once he extracts the raw game data.

Since there is no official source code available for Super Mario Bros, [Matthew] used a disassembled version to get started looking for the image data. To avoid reading through thousands of lines of assembly code, and to also see what actually happens during execution, he wrapped the game’s ROM data into py65emu, a Python library emulating the 6502, the CPU that drives the NES. By adding a simple wrapper around the emulator’s memory handler that tracks reads on uninitialized data, [Matthew] managed to find out which parameters he needs to feed to the parser routine in order to get the image tile data. After an excursion into the Picture Processing Unit (PPU) and its memory arrangements, [Matthew] had everything he needed to create the Python script that will render the game background straight from its ROM data.

Even if extracting NES game data is not your thing, the emulator concept [Matthew] uses might be still worth a read. On the other hand, if you want to dig deeper into the NES, you should definitely have a look at emulating an SNES game on a NES, presented on the NES itself.

Are Patent Claims Coming For Your WS2812?

July 31, 2018 by Jenny List 115 Comments

There are some components which are used within our sphere so often as to become ubiquitous, referred to by their part number without the need for a hasty dig through a data sheet to remind oneself just what we are talking about. You can rattle a few of them off, the 555, the 741, the ESP8266, and so on.

In the world of LEDs, the part that most immediately springs to mind is the Worldsemi WS2812 addressable LED. This part consists of three LEDs in red, green, and blue, all in the same package with a serial interface allowing a chain of individually addressable multicolour lights to be created. We’ve seen them in all sorts of places, and if you don’t recognise the part number then perhaps you will by one of the names they’re sold under: Neopixel.

Yesterday we received an email from our piratical friends at Pimoroni, the British supplier of all forms of electronic goodies. Among their range they have a reasonable number of products containing WS2812s, and it was these products that had formed the subject of an unexpected cease-and-desist letter. APA Electronic are the manufacturer of the APA102 addressable LED (which you may know as the Dotstar), and their cease-and-desist asking for the products to be withdrawn from sale rests on their holding a patent for an addressable multicolour LED. We’d be very interested to hear whether any other suppliers of WS2812-based parts have received similar communications.

US patent number 8094102B2 is indeed a patent for a “Single full-color LED with driving mechanism”, which does look a lot like a WS2812. But as always, such things are not as cut-and-dried as they might first appear. The LED in the patent for example relies upon a clock line for its operation, while the Worldsemi part doesn’t. I am not a lawyer so I’d hesitate to call this a baseless and speculative move, but I suspect that there will be plenty over which the two semiconductor companies can duke it out in the courtroom.

It’s fair to say that a large part of the ethos of our movement shares something with that of the world of open-source, so news of legal manoeuvres such as this are never likely to go down well. We’re small fry in this context and our commercial influence on APA102 or WS2812 sales will be minimal, but inevitably APA’s standing in our eyes will be diminished. Companies such as Pimoroni are not the target but a piece of collateral damage in a battle between manufacturers.

Whether the patent has been violated or not can only be decided by the courts. It is not uncommon for patent holders to go after companies selling the “infringing” products in hopes that rather than risk a costly court battle, they simply adhere to the demands, in this case buying parts from APA and not from Worldsemi.

So, if you rely on addressable LEDs, watch out! There may be trouble ahead.

Header image: Tristan Robitaille [CC BY-SA 4.0].

Kepler Planet Hunter Nears End Of Epic Journey

July 31, 2018 by Tom Nardi 50 Comments

The Kepler spacecraft is in the final moments of its life. NASA isn’t quite sure when they’ll say their last goodbye to the space telescope which has confirmed the existence of thousands of exoplanets since its launch in 2009, but most estimates give it a few months at best. The prognosis is simple: she’s out of gas. Without propellant for its thrusters, Kepler can’t orient itself, and that means it can’t point its antenna to Earth to communicate.

Now far as spacecraft failures go, propellant depletion isn’t exactly unexpected. After all, it can’t pull into the nearest service station to top off the tanks. What makes the fact that Kepler will finally have to cease operations for such a mundane reason interesting is that the roughly $600 million dollar space telescope has already “died” once before. Back in 2013, NASA announced Kepler was irreparably damaged following a series of critical system failures that had started the previous year.

But thanks to what was perhaps some of the best last-ditch effort hacking NASA has done since they brought the crew of Apollo 13 home safely, a novel way of getting the spacecraft back under control was implemented. While it was never quite the same, Kepler was able to continue on with modified mission parameters and to date has delivered so much raw data that scientists will be analyzing it for years to come. Not bad for a dead bird.

Before Kepler goes dark for good, let’s take a look at how NASA managed to resurrect this planet hunting space telescope and greatly expand our knowledge of the planets in our galaxy.

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Hands-On With New Arduino FPGA Board: MKR Vidor 4000

July 30, 2018 by Al Williams 60 Comments

Hackaday brought you a first look the Arduino MKR Vidor 4000 when it announced. Arduino sent over one of the first boards so now we finally have our hands on one! It’s early and the documentation is still a bit sparse, but we did get it up and running to take the board through some hello world exercises. This article will go over what we’ve been able to figure out about the FPGA system so far to help get you up and running with the new hardware.

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