Restoring An HP LCZ Meter From The 1980s

April 7, 2019 by Jenny List 11 Comments

We are fantastically lucky not only in the parts that are easily available to us at reasonable cost, but also for the affordable test equipment that we can have on our benches. It was not always this way though, and [NFM] treats us to an extensive teardown and upgrade of a piece of test equipment from the days when a hacker’s bench would have been well-appointed with just a multimeter and a 10MHz ‘scope.

The Hewlett Packard 4276A LCZ meter is, or perhaps was, the king of component testers. A 19″ rack unit that would comfortably fill a shelf, it has a host of functions and a brace of red LED displays. This particular meter had clearly seen better days, and required a look inside just to clean up connectors and replace aged batteries.

In the case is a backplane board with a series of edge connectors for a PSU, CPU, and analogue boards. Aged capacitors and those batteries were replaced, and those edge connectors cleaned up again. The CPU board appears to have a Z80 at its heart, and we’re sure we spotted a 1987 date code. There are plenty of nice high-quality touches, such as the individual 7-segment digits being socketed.

An after-market option for this equipment included a DC offset board, and incredibly HP publish its full schematic and a picture of its PCB in their manual. It was thus a simple process and quick PCB ordering to knock up a modern replica, with just a few component substitutions and single resistors replacing an HP specific encapsulated resistor pack.

As a treat we get a ringside seat for the set-up and alignment of the machine. The DC offset board gives the wrong voltage, which he traces to a voltage reference with a different tolerance to the original HP part. [NFM] makes some adjustments to resistor values, and is able to pull the voltage to the correct value. Finally we see the instrument put through its paces, and along the way have a demonstration of how capacitance of a ceramic capacitor can vary with voltage close to its working voltage. Even if you never have the need for an LCZ meter or never see an HP 4276A, this should be worth a watch. And if you now have an urge to find a bench full of similar treasures, take a look at our guide to old test equipment.

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Components Cut In Half Reveal Their Inner Beauty

April 2, 2019 by Dan Maloney 7 Comments

We rarely take a moment to consider the beauty of the components we use in electronic designs. Too often they are simply commodities, bought in bulk on reels or in bags, stashed in a drawer until they’re needed, and then unceremoniously soldered to a board. Granted, little scraps of black plastic with silver leads don’t exactly deserve paeans sung to their great beauty – at least not until you cut them in half to reveal the beauty within.

We’ve seen a little of what [Tube Time] has accomplished here; recall this lapped-down surface-mount inductor that [electronupdate] did a while back. The current work is more extensive and probably somewhat easier to accomplish because [TubeTime] focused mainly on larger through-hole components such as resistors and capacitors. It’s not clear how the sections were created, but it is clear that extreme care was taken to lap down the components with enough precision that the inner structures are clearly visible, and indeed, carefully enough that some, most notably the LED, still actually work. For our money, though, the best looking cross-sections are the capacitors, especially the electrolytic, for which [Tube Time] thoughtfully provides both radial and axial sections. The little inductor is pretty cool too. Some of the component diagrams are annotated, too, which makes for fascinating reading.

Honestly, we could look at stuff like this all day.

Thanks to [Stuart Rogers] for the tip.

Teardown Of A 50 Year Old Modem

March 29, 2019 by Brian Benchoff 82 Comments

A few years ago, I was out at the W6TRW swap meet at the parking lot of Northrop Grumman in Redondo Beach, California. Tucked away between TVs shaped like polar bears and an infinite variety of cell phone chargers and wall warts was a small wooden box. There was a latch, a wooden handle, and on the side a DB-25 port. There was a switch for half duplex and full duplex. I knew what this was. This was a modem. A wooden modem. Specifically, a Livermore Data Systems acoustically coupled modem from 1965 or thereabouts.

The Livermore Data Systems Modem, where I found it. It cost me $20

The probability of knowing what an acoustically coupled modem looks like is inversely proportional to knowing what Fortnite is, so for anyone reading this who has no idea what I’m talking about, I’ll spell it out. Before there was WiFi and Ethernet and cable modems and fiber everywhere, you connected to the Internet and BBSes via phone lines. A modem turns digital data, in this case a serial connection, into analog data or sound. Oh yeah, we had phone lines, too. The phone lines and the phones in your house were owned by AT&T. Yes, you rented a phone from the phone company.

90s kids might remember plugging in a US Robotics modem into your computer, then plugging an RJ-11 jack into the modem. When this wooden modem was built, that would have been illegal. Starting with the communications act of 1934, it was illegal to attach anything to the phone in your house. This changed in 1956 with Hush-A-Phone Corp v. United States, which ruled you could mechanically attach something to a phone’s headset. (In Hush-A-Phone’s case, it was a small box that fit over a candlestick phone to give you more privacy.)

The right to attach something to AT&T’s equipment changed again in 1968 with Carterphone decision that allowed anyone to connect something electronically to AT&T’s network. This opened the door for plugging an RJ-11 phone jack directly into your computer, but it wasn’t until 1978 that the tariffs, specifications, and certifications were worked out. The acoustically coupled modem was the solution to sending data through the phone lines from 1956 until 1978. It was a hack of the legal system.

This leaves an ancient modem like the one sitting on my desk in an odd position in history. It was designed, marketed and sold before the Carterphone decision, and thus could not connect directly to AT&T’s network. It was engineered before many of the integrated chips we take for granted were rendered in silicon. The first version of this modem was introduced only a year or so after the Bell 103 modem, the first commercially available modem, and is an excellent example of what can be done with thirteen or so transistors. It’s time for the teardown, so let’s dig in.

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How Much Apple Does A Hamburger Get You?

March 29, 2019 by Jenny List 28 Comments

A while ago, [Skippy] bought a cheap knock-off of the Apple USB mains charger from an AliExpress seller, for the British low, low price of 89p. Normally we’d give you a dollar conversion, but since that’s coincidentally the price of the basic McDonalds hambuger in the UK we’ll go with the hamburger as a unit of conversion. And as any self-respecting hacker would, he subjected it to a teardown and gave it a few tests.

Surprisingly though its pins were a little long it was just within the BS1363 pin spacing specification, probably due to its external dimensions copying the Apple original. The emissions test he performed might surprise readers, as it gave the little device its first pass. Radiated RF emissions were well below the test threshold, a welcome sight for anyone who has had to test a device. Sadly the same could not be said for conducted emissions, and it was happily spraying RF to all and sundry from its connections.

Taking a look inside revealed the usual litany of frightening safety fails. There was no insulation between the mains pins and the circuit board, and a secondary capacitor was even touching one of the pins. Meanwhile another capacitor connecting both sides of the circuit was not of the required Y rating. These and a raft of others make the device illegal for sale in Europe without further tests, but to give some numbers to it all he subjected it to a screen test applying 600 VAC common mode to its pins and checking for leakage current through the device. This it failed, and indeed it did not recover from the test.

So in this case, the price of a hamburger definitely does not get you an Apple, nor even does it get you an equivalent. But of course, you knew that, because we’ve talked about fake Apple chargers and power supplies many times before.

The Surprising Tech Of A Cheap Toaster

March 27, 2019 by Al Williams 62 Comments

How complicated can a toaster be? You can get a cheap one for way under $10 that is little more than a hot wire. However, there are a few little complications. First, consumer products need to be safe — lawsuits are expensive. Second, there has to be some mechanism to hold the toast down until it is done. If you can buy one for $10 you can bet it isn’t some super toast processor running Linux in there.

[Technology Connections] tore one down for you so you don’t have to. The circuitry is simple, and who knew there was a dedicated IC for toaster control? However, the real engineering is in the lowly little handle you pull down to start the toasting.

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Retired Rideshare Scooter Skips The Reverse Engineering To Ride Again

March 19, 2019 by Donald Papp 7 Comments

[Adam Zeloof] (legally) obtained a retired electric scooter and documented how it worked and how he got it working again. The scooter had a past life as a pay-to-ride electric vehicle and “$1 TO START” is still visible on the grip tape. It could be paid for and unlocked with a smartphone app, but [Adam] wasn’t interested in doing that just to ride his new scooter.

His report includes lots of teardown photos, as well as a rundown of how the whole thing works. Most of the important parts are in the steering column and handlebars. These house the battery, electronic speed controller (ESC), and charging circuitry. The green box attached to the front houses a board that [Adam] determined runs Android and is responsible for network connectivity over the cellular network.

To get the scooter running again, [Adam] and his brother [Sam] considered reverse-engineering the communications between the network box and the scooter’s controller, but in the end opted to simply replace the necessary parts with ones under their direct control. One ESC, charger, and cheap battery monitor later the scooter had all it needed to ride again. With parts for a wide variety of electric scooters readily available online, there was really no need to reverse-engineer anything.

Ridesharing scooter startups are busy working out engineering and security questions like how best to turn electric scooters into a) IoT-connected devices, and b) a viable business plan. Hardware gets revised, and as [Adam] shows, retired units can be pressed into private service with just a little work.

The motors in these things are housed within the wheels, and have frankly outstanding price-to-torque ratios. We’ve seen them mated to open-source controllers and explored for use in robotics.

Joulescope DC Energy Analyzer Reviewed

March 6, 2019 by Al Williams 29 Comments

[VoltLog] got a hold of a prerelease unit of Joulescope — a DC energy analyzer that promises to make it easy to optimize power and energy usage of your electronic designs. You can find his review in the video below. The device is a very fast ammeter and voltmeter. Given that, it is easy to compute energy and, over time, power.

The device is set to retail for about $400 according to a letter in the video, although the website mentions closer to $800. Both of those seem to be a bit much for a piece of specialty gear that is really just a fast analog to digital converter and some software. To be fair, the device can read ranges between 18 microamps to 10 amps with resolutions as low as 1.5 nanoamps on the lower side of the range. Is it worth it? That will depend on your application and your price sensitivity.

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