IPhone Microscopy And Other Adventures

CMOS imaging chips have been steadily improving, their cost and performance being driven by the highly competitive smartphone industry. As CMOS sensors get better and cheaper, they get more interesting for hacker lab projects. In this post I’m going to demonstrate a few applications of the high-resolution sensor that you’ve already got in your pocket — or wherever you store your cell phone.

CMOS vs CCD

First lets quickly review image sensors. You’ve probably head of CMOS and CCD sensors, but what’s the difference exactly?

cddandcmos
CCD and CMOS imaging sensors: from this excellent page at CERN.

As the figure above shows, CCD and CMOS sensors are both basically photodiode arrays. Photons that hit regions on the chip are converted into a charge by a photodiode. The difference is in how this charge in shoved around. CCD sensors are analogue devices, the charge is shifted through the chip and out to a single amplifier. CMOS sensors have amplifiers embedded in each cell and also generally include on-chip analogue to digital conversion allowing complete “camera-on-a-chip” solutions.

Because CMOS sensors amplify and move the signal into the digital domain sooner, they can use cheaper manufacturing processes allowing lower-cost imaging chips to be developed. Traditionally they’ve also had a number of disadvantages however, because more circuitry is included in each cell, less space is left to collect light. And because multiple amplifiers are used, it’s harder to get consistent images due to slight fabrication differences between the amplifiers in each cell. Until recently CMOS sensors were considered a low-end option. While CCD sensors (and usually large cooled CCD sensors) are still often preferred for scientific applications with big budgets, CMOS sensors have now however gained in-roads in high performance DSLRs.

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Everyman’s Turbomolecular Pump

What can you do with a very good vacuum pump? You can build an electron microscope, x-ray tubes, particle accelerators, thin films, and it can keep your coffee warm. Of course getting your hands on a good vacuum pump involves expert-level scrounging or a lot of money, leading [DeepSOIC] and [Keegan] to a great entry for this year’s Hackaday Prize. It’s the Everyman’s Turbomolecular Pump, a pump based on one of [Nikola Tesla]’s patents. It sucks, and that’s a good thing.

The usual way of sucking the atmosphere out of electron microscopes and vacuum tubes begins with a piston or diaphragm pump. This gets most of the atmosphere out, but there’s still a little bit left. To get the pressure down even lower, an oil diffusion pump (messy, but somewhat cheap) or a turbomolecular pump (clean, awesome, and expensive) is used to suck the last few molecules of atmosphere out.

The turbomolecular pump [DeepSOIC] and [Keegan] are building use multiple spinning discs just like [Tesla]’s 1909 patent. The problem, it seems, is finding a material that can be made into a disc and can survive tens of thousand of rotations per minute. It’s a very, very difficult build, and a mistake in fabricating any of the parts will result in a spectacular rapid disassembly of this turbomolecular pump. The reward, though, would be great. A cheap turbomolecular pump would be a very useful device in any hackerspace, fab lab, or workshop garage.

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Retrotechtacular: Rein-Operated Tractors

It’s not unusual for new technologies to preserve vestiges of those that preceded them. If an industry has an inertia of doing things in a particular way then it makes commercial sense for any upstarts to build upon those established practices rather than fail to be adopted. Thus for example some industrial PLCs with very modern internals can present interfaces that hark back to their relay-based ancestors, or deep within your mobile phone there may still be AT commands being issued that would be familiar from an early 1980s modem.

Just occasionally though an attempt to marry a new technology to an old one becomes an instant anachronism, something that probably made sense at the time but through the lens of history seems just a bit crazy. And so we come to the subject of this piece, the rein-operated agricultural tractor.

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3D Printed Linkage Produces Automatic Hacksaw!

The more tools you have the better. Unfortunately, not everyone has the space, or the money for full-size equipment. Looking to expand his maker capabilities, [Bruno] had the clever idea to turn a hand-tool, into a power tool. One we’ve never even seen before — a powered hacksaw.

Using his 3D printer he designed a linkage system, not unlike a steam locomotive drive to turn rotary motion from a geared motor into linear motion. Not only that, it also angles the hacksaw as it goes. 3D printed brackets hold the hacksaw in place, and weight can be added to the top to adjust the cutting speed. He even 3D printed a guide for his vice to line up the material to where the blade will cut.

It’s a bit slow, but it’s fantastic at making cuts! Continue reading “3D Printed Linkage Produces Automatic Hacksaw!”

IR Rework Station

Modern surface mount components often need special tools for rework. However, those tools can be expensive. [Michael Skrepsky] wanted an infrared rework station, but didn’t like the price. So he built his own.

According to [Michael] he used a lot of scrap in the construction. . He used K-type thermocouples, optotriacs, triacs, a 20×4 display and, of course, an Arduino. An old bathroom heater, along with a 600W and 100W halogen bulb work as heaters.

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Reactor Forge Promises Induction Heating For All

Ever want to try your hand at black smithing? Building a forge is expensive and tricky — especially if you live in an apartment! But we’re all tech nerds here — it’s way cooler to use induction heating to heat up your metal for forging. Fire is for cavemen! [Josh Campbell] is working on a kit to bring induction heating to the masses — he calls it the Reactor Forge.

The kit hasn’t launched yet, but you can follow his progress on his GitHub. Induction heating works by magnetically inducing current into the metal, where resistance turns the current into heat without physical contact. The Reactor Forge [Josh] has built runs off of a 220V circuit, and in the following demonstration, heats up a 6″ section of 1/2″ steel bar.

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Cheap Air Pickup

If you work with surface mount components, you might want an air pickup tool (sometimes called air or vacuum tweezers). You can find inexpensive ones that use a bulb or spring mechanism (like a solder sucker). While these are cheap, they don’t work very well. [Natsfr] had one of these cheap tools and decided to add a proper pump to make it work like a much more expensive tool.

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