resin printed pulsejet engine in operation

A Detonation Engine Prototyped Using Resin Printing

August 29, 2022 by Dave Rowntree 5 Comments

Over the years [Integza] has blown up or melted many types of jet engine, including the humble pulsejet. Earlier improvements revolved around pumping in more fuel, or forced air intakes, but now it’s time for a bit more refinement of the idea, and he takes a sidestep towards the more controllable detonation engine. His latest experiment (video, embedded below) attempts to dial-in the concept a little more. First he built a prototype from a set of resin printed parts, with associated tubing and gas control valves, and a long acrylic tube to send the exhaust down. Control of the butane and air injection, as well as triggering of the spark-ignition, are handled by an Arduino — although he could have just used a 555 timer — driving a few solid state relays. This provided some repeatable control of the pulse rate. This is a journey towards a very interesting engine design, known as the rotating detonation engine. This will be very interesting to see, if he can get it to work.

supersonic exhaust plume from a pulsejet engine — Supersonic exhaust plume with the characteristic ‘mushroom’ shape

Detonation engines operate due to the pressure part of the general thrust equation, where the action is in the detonative combustion. Detonative combustion takes place at constant pressure, which theoretically should lead to a greater efficiency than boring old deflagration, but the risks are somewhat higher. Apparently this is tricky to achieve with a fuel/air mix, as there just isn’t enough oomph in the mixture. [Integza] did try adding a Shchelkin spiral (we call them springs around here) which acts to slow down the combustion and shorten the time taken for it to transition from deflagration to detonation.

It sort of worked, but not well enough, so running with butane and pure oxygen was the way forward. This proved the basic idea worked, and the final step was to rebuild the whole thing in metal, with CNC machined end plates and some box section clamped with a few bolts. This appeared to work reasonably well at around 10 pulses/sec with some measurable thrust, but not a lot. More work to be done we think.

We hinted at earlier work on forced-air pulsejets, so here that is. Of course, whilst we’re on the subject of pulsejets, we can’t not mention [Colinfurze] and his pulsejet go kart.

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Converting An 80s Typewriter Into A Linux Terminal

August 4, 2022 by Dan Maloney 26 Comments

Typewriters may be long past their heyday, but just because PCs, word processor software, and cheap printers have made them largely obsolete doesn’t mean the world is better off without them. Using a typewriter is a rich sensory experience, from the feel of the keys under your fingers that even the clickiest of PC keyboards can’t compare with, to the weirdly universal sound of the type hitting paper.

So if life hands you a typewriter, why not put it back to work? That’s exactly what [Artillect] did by converting an 80s typewriter into a Linux terminal. The typewriter is a Brother AX-25, one of those electronic typewriters that predated word processing software and had a daisy wheel printhead, a small LCD display, and a whopping 8k of memory for editing documents. [Artillect] started his build by figuring out which keys mapped to which characters in the typewriter’s 8×11 matrix, and then turning an Arduino and two multiplexers loose on the driving the print head. The typewriter’s keyboard is yet used for input, as the project is still very much in the prototyping phase, so a Raspberry Pi acts as a serial monitor between the typewriter and a laptop. The video below has a good overview of the wiring and the software, and shows the typewriter banging out Linux command line output.

For now, [Artillect]’s typewriter acts basically like an old-school teletype. There’s plenty of room to take this further; we’d love to see this turned into a cyberdeck complete with a built-in printer, for instance. But even just as a proof of concept, this is pretty great, and you can be sure we’ll be trolling the thrift stores and yard sales looking for old typewriters.

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Saving Fuel With Advanced Sensors And An Arduino

August 3, 2022 by Ryan Flowers 37 Comments

When [Robot Cantina] isn’t busy tweaking the 420cc Big Block engine in their Honda Insight, they’re probably working on some other completely far out automotive atrocity. In the video below the break, you’ll see them take the concept of a ‘lean burn’ system from the Insight and ~~graft~~ hack it into their 1997 Saturn coupe.

What’s a lean burn system? Simply put, it tricks the car into burning less fuel when it’s cruising under a light load to improve the vehicle’s average mileage. The Saturn’s electronics aren’t sophisticated enough to implement a lean burn system simply, and so [Robot Cantina] did what any of us might have done: hacked it in with an Arduino.

The video does a wonderful job going into the details, but essentially by using an oxygen sensor with finer resolution (wide-band) and then outputting the appropriate narrow band signal to the ECU, [Robot Cantina] can fine tune the air/fuel ratio with nothing more than a potentiometer, and the car’s ECU is none the wiser. What were the results? Well… they weren’t as expected, which means more experimentation, more parts, and hopefully, more videos. We love seeing the scientific method put to fun use!

People are ever in the quest to try interesting new (and sometimes old) ideas, such as this hot rod hacked to run with a lawnmower carburetor.

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R2Home Is Ready To Bring Back Your High Altitude Payload

August 1, 2022 by Danie Conradie 23 Comments

With high-altitude ballooning, you are at the mercy of the winds, which can move your payload hundreds of kilometers and deposit it in some inaccessible spot. To solve this [Yohan Hadji] created R2Home, an autonomous parachute-based recovery system that can fly a payload to any specified landing site within its gliding range.

We first covered R2Home at the start of 2021, when he was still in the early experimental phases, but the project has matured massively since then. It just completed its longest and highest test flight. Descending autonomously from a release altitude of 3500 m, with an additional radiosonde payload, it landed within 5 m of the launch point.

R2Home electronics with it's insulated enclosure — R2Home electronics with its insulated enclosure

R2Home can fly using a variety of steerable canopies, even a DIY ram-air parachute, as demonstrated in an earlier version. [Yohan] is currently using a high-performance wing for RC paragliders.

A lot of effort went into developing a reliable parachute deployment system. The main canopy is packed carefully in a custom “Dbag”, which is attached to a drogue chute to stabilize the system during free-fall and deploy the main canopy at a preset altitude. This is done with a servo operated release mechanism, while steering is handled by a pair of modified winch servos intended for RC sailboats.

All the electronics are mounted on a stack of circular 3D printed brackets which fit in a tubular housing, bolted together with threaded rods. With the help of a design student [Yohan] also upgraded the simple tube housing to a lockable, foam-insulated design to help it handle temperatures at high altitudes.

The flight main flight computer is a Teensy 4.1 plugged into a custom PCB to connect all the navigation, communication, and flight systems. The custom Arduino-based autopilot takes inputs from a GPS receiver, and pilots the system to the desired drop zone, which it circles until touchdown.

The entire project is extremely well documented, and all the design files and code are open source and available on Github. Continue reading “R2Home Is Ready To Bring Back Your High Altitude Payload” →

A Customizable Macropad To Make Anyone’s Tail Wag

July 28, 2022 by Kristina Panos 4 Comments

[Gili Yankovitch] has always wanted some kind of macro keypad for all those boss-slaying combos he keeps up the sleeve of his wizard robe while playing WoW. Seventeen years later, he finally threw down the gauntlet and built one. But really, this is an understatement, because Paws is kind of the customizable macropad to end all customizable macropads.

This thing is completely bespoke, and yet cookie cutter at the same time — but we mean that in the best possible way. Paws can be made in any shape or form, and quite easily. How is this even possible, you ask? Well, every single key has its own microcontroller.

Yep, each key has an ATtiny85 and a cute little ribbon cable, and these form a token ring network that talks to an Arduino, which provides the keyboard interface to the computer. To make things even easier, [Gili] built a simple programming UI that automatically recognizes the configuration and number of keys, and lets the user choose the most important bit of all — the color of the LED.

[Gili] wanted to combine all the skills he’s learned since the worst timeline started in early 2020 — embedded software, CAD, electronics, and PCB design. We’d like to add networking to that list, especially since he figured out a nice workaround for the slowness of I²C and the limitations of communication between the ‘tiny85s and the Arduino. Though [Gili] may have started out with a tall order, he definitely filled it. Want to get your paws on the design files? Just claw your way over to GitHub.

If your customization interests lie more toward what program is in focus, be sure to check out Keybon, which was one of the many awesome winners of our Odd Inputs and Peculiar Peripherals contest.

Impatience Is A Virtue When Testing This Old Maritime Teleprinter

July 16, 2022 by Dan Maloney 1 Comment

[Larry Wall], inventor of Perl, once famously said that programmers have three key virtues: sloth, hubris, and impatience. It’s safe to say that these personality quirks are also present in some measure in most hardware hackers, too, with impatience being perhaps the prime driver of great hacks. Life’s too short to wait for someone else to build it, whatever it may be.

Impatience certainly came into play for [Sebastian (AI5GW)] while hacking a NAVTEX receiver (in German). The NAVTEX system allows ships at sea to receive text broadcast alerts for things like changes in the weather or hazards to navigation. The trouble is, each NAVTEX station only transmits once every four hours, making tests of the teleprinter impractical. So [Sebastian]’s solution was to essentially create his own NAVTEX transmitter.

Job one was to understand the NAVTEX protocol, which is a 100-baud, FSK-modulated signal with characters encoded in CCIR 476. Since this encoding is also used in amateur radio teletype operations, [Sebastian] figured there would surely be an Arduino library for encoding and decoding it. Surprisingly, there wasn’t, but there is now, allowing an Arduino to produce the correct sequence of pulses for a CCIR 476-encoded message. Fed into a function generator, the mini-NAVTEX station’s signal was easily received and recorded by the painfully slow teleprinter. There’s that impatience again.

We thought this was a neat hack, and we especially appreciate that [Sebastian]’s efforts resulted in a library that could be useful to hams and other radio enthusiasts in the future. We’ve talked about some more modern amateur radio digital modes, like WSPR and FT8, but maybe it’s time to look at some other modes, too.

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A Handy Tester For A Mountain Of PS/2 Keybords

July 12, 2022 by Dan Maloney 16 Comments

The hacking life is not without its challenges, and chief among these is the tendency to always be in acquisition mode. When we come across a great deal on bulk equipment, or see a chance to rescue some obscure gear from the e-waste stream, we generally pounce on it, regardless of the advisability.

We imagine this is why [Nathan] ended up with a hoard of PS/2 keyboards. Seriously, there are like thousands of the things. And rather than lug a computer to them for testing, [Nathan] put together this handy Arduino-based portable tester to see which keyboards still have some life left in them. The video below goes into detail on the build, but the basics are pretty simple — an Arduino, a 16×2 LCD display, and a few bits and bobs to run it off a LiPo pack and charge it up. Plus, of course, a PS/2 jack to plug in a keyboard and power it up. Interestingly, the 16×2 display is an old Parallax unit, from the days when RadioShack still existed and sold their stuff. That required a little effort to get it working with the Arduino, but in the end it works like a charm — plug in a keyboard and whatever you type shows up on the screen.

Of course, it’s hard to look at something like this, and that mountain of keyboards in the background, and not scheme up ways to really automate the whole test process. Perhaps an old 3D printer with a stylus mounted where the hot end would go could press each key in turn while the tester output is recorded — something like this Wordle-bot, but on a keyboard scale. That kind of goes against [Nathan]’s portability goal, but it’s still fun to think about.

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