Celebrate Spring With A DIY Vibration Sensor

Is your heaving pile of electronic parts shrinking by the day as you finish old back-burnered projects and come up with new ones? Try an old pastime that never gets old: rolling your own sensors using household objects. [Nematic!] needs a way to sense vibration for an upcoming project. Instead of spending $1 plus shipping and waiting who knows how long for a spring vibration sensor to come in the mail, they made one in a matter of minutes.

A spring vibration sensor is a simple device that can be used as a poor man’s accelerometer, or simply to detect vibration. All you need is a length of conductive wire, a 10 kΩ resistor, and a way to pick up those good vibrations. For the purposes of demonstration, [Nematic!] is using an Arduino Nano in the short build video after the break.

The wire is wound around the threads of a bolt to form a coil that’s just large enough for a resistor to fit inside. One end of the coil is connected to 5 V, and one leg of the resistor connects to an input pin. Together, they form a normally-open switch. When vibrations force the free ends of both to touch, the circuit is complete and the pin is pulled high.

If you make one of these and find the sensitivity is off, just twist up a new coil with stiffer or softer wire depending on the problem. Iterating doesn’t get much cheaper than wrapping wire around a bolt. We can’t wait to see how [Nematic!] will use this sensor. In the meantime, we’re planning to use one to detect when the dryer stops running and send a text.

Speaking of bargain basement sensors, did you know you can detect water leaks with two pennies, an aspirin, and a clothespin? These projects demonstrate the kind of ingenuity that can win you a pile of toys in our new Making Tech At Home contest, running now through July 28th, 2020.

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The Clickiest Keyboard Ever

No matter how clicky your keyboard is, nothing compares to the sensory experience of using a typewriter. The sounds that a typewriter makes, from the deep clunk of hitting the spacebar to the staccato of keys striking paper to the ratchety kerchunk of returning the carriage, are a delight compared to the sterile, soulless clicks of even the noisiest computer keyboard. Oh, and the bell — who doesn’t love the bell?

Unwilling to miss out on the feel of real typing, [Jatin Patel] whipped up this solenoid-powered typewriter simulator. The first version had the core functionality, with a line of six solenoids mounted to a strip of wood. The coils are connected to an Arduino through a relay board; a Python program running on his PC reads every keypress and tells the Arduino which solenoid to fire. Each one sounds different somehow, perhaps due to its position on the board, or maybe due to differences in mounting methods. Whatever the cause, the effect is a realistic variability in the sounds, just like a real typewriter.

Version two, shown in the video below, ups the simulation with a motor that moves the solenoid rack one step with each keypress, to simulate the moving carriage of a typewriter. The last solenoid rings a bell when it’s time to return the carriage, which is done with a combination wrench as a handle. Weird hex, but OK.

Can’t get enough typewriter action? We understand; check out this typewriter-cum-USB keyboard, the tweeting typewriter, or this manual typewriter that pulls some strings.

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This Animatronic Mouth Mimics Speech With Servos

Of the 43 muscles that comprise the human face, only a few are actually important to speaking. And yet replicating the movements of the mouth by mechanical means always seems to end up only partly convincing. Servos and linkages can only approximate the complex motions the lips, cheeks, jaw, and tongue are capable of. Still, there are animatronics out there that make a good go at the job, of which this somewhat creepy mechanical mouth is a fine example.

Why exactly [Will Cogley] felt the need to build a mechanical maw with terrifying and fairly realistic fangs is anyone’s guess. Recalling his lifelike disembodied animatronic heart build, it just seems like he pursues these builds for the challenge of it all. But if you thought the linkages of the heart were complex, wait till you see what’s needed to make this mouth move realistically. [Will] has stuffed this pie hole with nine servos, all working together to move the jaw up and down, push and pull the corners of the mouth, raise and lower the lips, and bounce the tongue around.

It all seems very complex, but [Will] explains that he actually simplified the mechanical design to concentrate more on the software side, which is a text-to-speech movement translator. Text input is translated to phonemes, each of which corresponds to a mouth shape that the servos can create. It’s pretty realistic although somewhat disturbing, especially when the mouth is placed in an otherwise cuddly stuffed bear that serenades you from the nightstand; check out the second video below for that.

[Will] has been doing a bang-up job on animatronics lately, from 3D-printed eyeballs to dexterous mechatronic hands. We’re looking forward to whatever he comes up with next — we think.

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A Flag-Waving Hat For All Occasions

When [Taste the Code] saw that his YouTube channel was approaching 1,000 subscribers, it was time to do something special. But celebration is no reason to be wasteful. This flag-waving celebratory hat has endless possibilities for the future.

The build is simple, which is just right for these strange times of scarcity. An Arduino Uno hot-glued to the back of the hat is directly driving a pair of 9g servos on the front. [Taste the Code] made the flags by sticking two stickers back to back with a bamboo skewer in between. The code is flavored such that the flags will wave in one of three randomly-chosen patterns — swing around, swing in reverse, and wild gesticulations.

After the novelty of the whole 1k subs thing wears off, [Taste the Code] can change the flags over to Jolly Rogers to help with social distancing. And someday in the future when things are really looking up, they can be changed over to SARS-CoV-2 victory flags, or fly the colors of a local sports team. We think it would be way cool to program some kind of real semaphore message into the flags, though the mobility might be too limited for that. Check out the build video after the break, which happens picture-in-picture as [Taste the Code] dishes out a channel retrospective and lays out a course for the future.

Even though YouTube messed with subscriber counts, we think it’s still worth making a cool counter. Here’s one with a Tetris twist.

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Watch The Day Inch Along With A Tape Measure Clock

If we asked you to rattle off all the tools at your own personal disposal, you’d probably leave your timepieces off the list. But we say clocks are definitely tools — cool tools that come in countless forms and give meaning to endless days.

A clock form we hadn’t considered was that of an actual tool. So we were immeasurably delighted to see [scealux]’s clock made from a measuring tape. At least, the time-telling part of the clock is made from a measuring tape. The case isn’t really from a tape measure — it’s entirely printed, Bondo’d, sanded, and painted so well that it’s quite easy to mistake it for the real thing.

Tightly packed inside this piece of functional art is an Arduino Nano and a DS3231 precision RTC module, which we think is fitting for a tool-based clock. The Nano fetches the time and drives a stepper motor that just barely fits inside. There’s just enough tape wound around the printed hub to measure out the time in increments of one hour per inch. Take 1/16″ or so and watch the demo and brief walk-through video after the break.

Not all tools are sharp, and not all clocks are meant to be precise. Here’s a clock for the times that gives you the gist.

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Hackaday Links: April 26, 2020

Gosh, what a shame: it turns out that perhaps 2 billion phones won’t be capable of COVID-19 contact-tracing using the API that Google and Apple are jointly developing. The problem is that the scheme the two tech giants have concocted, which Elliot Williams expertly dissected recently, is based on Bluetooth LE. If a phone lacks a BLE chipset, then it won’t work with apps built on the contact-tracing API, which uses the limited range of BLE signals as a proxy for the physical proximity of any two people. If a user is reported to be COVID-19 positive, all the people whose BLE beacons were received by the infected user’s phone within a defined time period can be anonymously notified of their contact. As Elliot points out, numerous questions loom around this scheme, not least of which is privacy, but for now, something like a third of phones in mature smartphone markets won’t be able to participate, and perhaps two-thirds of the phones in developing markets are not compatible. For those who don’t like the privacy-threatening aspects of this scheme, pulling an old phone out and dusting it off might not be a bad idea.

We occasionally cover stories where engineers in industrial settings use an Arduino for a quick-and-dirty automation solution. This is uniformly met with much teeth-gnashing and hair-rending in the comments asserting that Arduinos are not appropriate for industrial use. Whether true or not, such comments miss the point that the Arduino solution is usually a stop-gap or proof-of-concept deal. But now the purists and pedants can relax, because Automation Direct is offering Arduino-compatible, industrial-grade programmable controllers. Their ProductivityOpen line is compatible with the Arduino IDE while having industrial certifications and hardening against harsh conditions, with a rich line of shields available to piece together complete automation controllers. For the home-gamer, an Arduino in an enclosure that can withstand harsh conditions and only cost $49 might fill a niche.

Speaking of Arduinos and Arduino accessories, better watch out if you’ve got any modules and you come under the scrutiny of an authoritarian regime, because you could be accused of being a bomb maker. Police in Hong Kong allegedly arrested a 20-year-old student and posted a picture of parts he used to manufacture a “remote detonated bomb”. The BOM for the bomb was strangely devoid of anything with wireless capabilities or, you know, actual explosives, and instead looks pretty much like the stuff found on any of our workbenches or junk bins. Pretty scary stuff.

If you’ve run through every binge-worthy series on Netflix and are looking for a bit of space-nerd entertainment, have we got one for you. Scott Manley has a new video that goes into detail on the four different computers used for each Apollo mission. We knew about the Apollo Guidance Computers that guided the Command Module and the Lunar Module, and the Launch Vehicle Digital Computer that got the whole stack into orbit and on the way to the Moon, but we’d never heard of the Abort Guidance System, a backup to the Lunar Module AGC intended to get the astronauts back into lunar orbit in the event of an emergency. And we’d also never heard that there wasn’t a common architecture for these machines, to the point where each had its own word length. The bit about infighting between MIT and IBM was entertaining too.

And finally, if you still find yourself with time on your hands, why not try your hand at pen-testing a military satellite in orbit? That’s the offer on the table to hackers from the US Air Force, proprietor of some of the tippy-toppest secret hardware in orbit. The Hack-A-Sat Space Security Challenge is aimed at exposing weaknesses that have been inadvertantly baked into space hardware during decades of closed development and secrecy, vulnerabilities that may pose risks to billions of dollars worth of irreplaceable assets. The qualification round requires teams to hack a grounded test satellite before moving on to attacking an orbiting platform during DEFCON in August, with prizes going to the winning teams. Get paid to hack government assets and not get arrested? Maybe 2020 isn’t so bad after all.

OpenScan 3D Scans All Of The (Small) Things

The OpenScan project has been updated quite a bit since its inception. OpenScan is an open source, Arduino or Raspberry Pi-based 3D scanner for small objects that uses 3D printed hardware and some common electronic components to create 3D scans using photogrammetry; a process by which a series of still images from different angles are used to create a 3D point cloud of an object, which can then be used to generate a 3D model.

Feature visualization overlays detected features onto the camera preview to help judge quality. Broadly speaking, green is good.

Photogrammetry is a somewhat involved process that relies on consistent conditions, so going through the whole process only to find out the results aren’t up to snuff can be tiresome. Happily, OpenScan offers some interesting new functions such as feature visualization via the web interface, which helps a user judge scan quality and make changes to optimize results without having to blindly cross their fingers quite so much. OpenScan remains a one-person project by [Thomas], who is clearly motivated to improve his design and we’re delighted to see it getting updates.

Embedded below is a video that walks through the installation and web interface. It’s a fairly long and comprehensive, but if you like you can skip directly to [Thomas] demonstrating the interface around the 8:22 mark, or watch it below. Interested in your own unit? [Thomas] has an e-shop for parts and the GitHub repository is right here; the project also has its own subreddit.

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