Solder Paste Dispenser Without Giant Compressor

November 26, 2021 by Bryan Cockfield 25 Comments

We have certainly all had our moments with solder paste. Some of us hate it; it’s sticky and gooey, and it gets everywhere. That is, unless you have a solder paste dispenser. The trouble with these is that they typically require the use of an air compressor, which can be cumbersome to haul around in certain situations. If you need a solder paste dispenser that fits conveniently where air compressors won’t, take a look at this small one from [Nuri Engineer] called the solderocket.

This design foregoes the traditional compressor in favor of pressurized carbon dioxide canisters. These are common enough and used for things like rapidly inflating bicycle tires, but for this more delicate procedure the pressurized gas needs to be handled more daintily. A rotary knob is attached to the canister to regulate pressure, and a second knob attached to a microcontroller adjusts the amount of time the air pressure is applied to the solder paste. With this small compact setup, any type of paste can be delivered to a PCB without needing to use messy stencils or needing larger hardware like a compressor.

This could be just the tool that you need if you regularly work with surface-mount components. Of course there are other methods of dispensing solder paste that don’t require any compressed gas of any kind, but as long as something is around that gets the job done, we can’t really argue with either method.

DIY I2C Tester

March 23, 2021 by Chris Lott 26 Comments

[Dilshan] built a dedicated I2C tester which allows for I2C bus control over USB using simple commands such as init, read, write, etc. The Linux kernel has had I2C driver support for a couple of decades, but you’ll be hard pressed to find a computer or laptop with a I2C connector (excluding Bunnie Huang’s Novena hacker’s laptop, of course). This tester does require a Linux host, and his programs use libusb on the computer side and V-USB on the embedded side.

[Dilshan] put a lot of time into building this project, and it shows in the build quality and thorough documentation. With its single-sided PCB and all thru-hole construction, it makes a great beginner project for someone just getting into the hobby. At the heart of the tester is an ATmega16A in a 40-pin PDIP package (despite the Microchip overview page calling it a 44-pin chip), supported by a handful of resistors and transistors. Schematics are prepared in KiCad, code is compiled using gcc and avr-gcc, and he provides a label for the enclosure top. The only thing missing is information on the enclosure itself, but we suspect you can track that down with a little sleuthing (or asking [Dilshan] himself).

If you use I2C quite a lot, give this project a look. Easy to build, useful in the lab, and it looks nice as well. We have featured [Dilshan]’s work over the years, including this logic pattern generator and his two-transistor-on-a-breadboard superheterodyne receiver.

AVR Microcontroller Doubles Up As A Switching Regulator

January 9, 2021 by Anool Mahidharia 26 Comments

[SM6VFZ] designed, built and tested a switched-mode DC-DC boost regulator using the core independent peripherals (CIP) of an ATtiny214 micro-controller as a proof of concept, and it looks pretty promising!

A Buck, Boost, or Buck-Boost switching regulator topology usually consists of a diode, a switching element (MOSFET) and an energy storage device (inductor/capacitor) in the power path, and a controller that can measure the output voltage, control the switching element and add safety features such as current limiting and temperature shutdown. A search for switching regulators or controllers throws up thousands of parts, and it’s possible to select one specifically well suited for any desired application. Even so, the ability to use the micro-controller itself as the regulator can have several use cases. Such an implementation allows for a software configurable switch-mode regulator and easy topology changes (boost, buck, fly back etc.).

The “Getting Started with Core Independent Peripherals on AVR®” application note is a good place to get an overview of how the CIP functionality works. Configurable Custom Logic (CCL) is among one of the powerful CIP peripherals. Think of CCL as a rudimentary CPLD — a programmable logic peripheral, which can be connected to a wide range of internal and external inputs such as device pins, events, or other internal peripherals. The CCL can serve as “glue logic” between the device peripherals and external devices. The CCL peripheral offers two LookUp Tables (LUT). Each LUT consists of three inputs, a truth table, a synchronizer, a filter, and an edge detector. Each LUT can generate an output as a user programmable logic expression with three inputs and any device that have CCL peripherals will have a minimum of two LUTs available.

This napkinCAD sketch shows how [SM6VFZ] implemented the boost regulator in the ATtiny214. The AND gate is formed using one of the CCL LUT’s. The first “timer 1” on the left, connected to one input of the AND gate, is free running and set at 33 kHz. The analog comparator compares the boosted output voltage against an internally generated reference voltage derived from the DAC. The output of the comparator then “gates” timer 1 signal to trigger the second “timer 2” — which is a mono-shot timer set to max out at 15 us. This makes sure there is enough time left for the inductor to completely release its energy before the next cycle starts. You can check out the code that [SM6VFZ] used to built this prototype, and his generous amounts of commenting makes it easy to figure out how it works.

Based on this design, the prototype that he built delivers 12 V at about 200 mA with an 85% efficiency, which compares pretty well against regular switching regulators. Keep in mind that this is more of a proof-of-concept (that actually works), and there is a lot of scope for improvement in terms of noise, efficiency and other parameters, so everyone’s comments are welcome.

In an earlier blog post, we looked at how ATmegas with Programmable Logic came about with this feature that is usually found in PIC micro-controllers, thanks to Microchip’s acquisition of Atmel a few years back. But we haven’t seen any practical example of the CCL peripheral in an Atmel chip up until now.

Putting The Firmware In Your Firmware

September 15, 2020 by Kerry Scharfglass 12 Comments

Performing over-the-air updates of devices in the field can be a tricky business. Reliability and recovery is of course key, but even getting the right bits to the right storage sectors can be a challenge. Recently I’ve been working on a project which called for the design of a new pathway to update some small microcontrollers which were decidedly inconvenient.

There are many pieces to a project like this; a bootloader to perform the actual updating, a robust communication protocol, recovery pathways, a file transfer mechanism, and more. What made these micros particularly inconvenient was that they weren’t network-connected themselves, but required a hop through another intermediate controller, which itself was also not connected to the network. Predictably, the otherwise simple “file transfer” step quickly ballooned out into a complex onion of tasks to complete before the rest of the project could continue. As they say, it’s micros all the way down.

Continue reading “Putting The Firmware In Your Firmware” →

Simultaneous Soldering Station

August 27, 2020 by Brian McEvoy 5 Comments

Soldering irons are a personal tool. Some folks need them on the cool side, and some like it hot. Getting it right takes some practice and experience, but when you find a tip and temp that works, you stick with it. [Riccardo Pittini] landed somewhere in the middle with his open-source soldering station, Soldering RT1. When you start it up, it asks what temperature you want, and it heats up. Easy-peasy. When you are ready to get fancy, you can plug in a second iron, run off a car battery, record preset temperatures, limit your duty-cycle, and open a serial connection.

The controller has an Arduino bootloader on a 32u4 processor, so it looks like a ProMicro to your computer. The system works with the RT series of Weller tips, which have a comprehensive lineup. [Riccardo] also recreated SMD tweezers, and you can find everything at his Tindie store.

Soldering has a way of bringing out opinions from novices to masters. If we could interview our younger selves, we’d have a few nuggets of wisdom for those know-it-alls. If ergonomics are your priority, check out TS100 3D-printed cases, which is an excellent iron, in our opinion.

Building A YouTube Remote Control Worthy Of 2020

August 11, 2020 by Tom Nardi 14 Comments

Back in 2018, [Gryo] built a remote control specifically for watching YouTube videos on his computer. It worked perfectly, but it didn’t quite fit the expectation one has for a modern media remote — it was a bit chunky, the buttons weren’t very responsive, and it didn’t feel as nice as the remotes that ship with consumer streaming devices. Looking to improve on things, he’s recently unveiled a far more svelte version of his scratch built media streaming remote includes a scrollwheel, color feedback, and a UI for customizing how it works.

wireless-YouTube-keyboard-remote-exploded-view

It might not look the part, but technically [Gyro] categorizes his creation as a wireless keyboard since that’s what the operating system sees it as. This makes it easy to use with whatever media playback software or service might be running on the computer, as button presses on the remote are picked up as standard keyboard events. And the software easily sets which key each button on the remote will be associated with.

Inside the 3D printed case there’s a custom PCB that pulls together the ATmega328P, NRF24L01 radio, and TP4056 charger that tops off the 500 mAh Li-Po battery via USB-C. The receiver is also a custom creation, using a second NRF24L01 chip but swapping out the microcontroller for the ATmega32U4.

[Gyro] has done a fantastic job documenting this build in the write-up, and provides everything you need should you want to spin up your own copy. As much as we liked the unique approach used in the first version of the remote, we’ve got to admit this iteration is much more likely to end up sitting on our living room table.

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AVR Multi-Tool Learns The Latest Tricks

July 2, 2020 by Tom Nardi 9 Comments

Like many of us who fiddle with microcontrollers, [Mike] and [Brian] often found themselves using an ISP programmer and a USB-to-serial adapter. But when they started working on the latest generation of ATtiny chips, they found themselves in need of a Unified Program, and Debug Interface (UPDI) programmer as well. So they decided to wrap all three functions into one handy open hardware gadget.

They call their creation the AVR General Purpose Programmer, or AVRgpp for short. It runs on an ATmega328P with a Pro Mini bootloader, which means that the programmer itself is fully compatible with the Arduino IDE. USB-to-serial capability is provided by a CH330N, and a MC14053 digital switch IC is used to select between talking to the AVRgpp’s onboard MCU or the target device.

A 128 x 32 I2C OLED and two push buttons are used to select the device’s current mode, and there’s a physical switch to select between 5 V or 3.3 V power for the target. There’s also a ST662 12 V regulator, as UPDI targets occasionally need a high voltage pulse to switch into programming mode. Everything is packaged up in a pocket-sized laser cut enclosure that you can easily toss in your bag.

[Mike] and [Brian] say they are considering putting the AVRgpp into small scale production if there’s enough interest, so let them know if you’d like to get one without having to build it yourself.