bike

156 Articles

No-Battery Pressure Sensors For Bike Tyres

December 6, 2020 by 55 Comments

Finding out you’ve got a flat tyres halfway into a long ride is a frustrating experience for a cyclist. Maintaining the

While the epoxy does a great job of sealing the PCB to the valve extension, the overmoulding process would likely be key to producing a product with shelf-quality fit and finish. This test run was done with 3D printed ABS moulds.

correct tyre pressures is key to a good ride, whether you’re stacking up the miles on the road or tackling tricky single track in the mountains. [CaptMcAllister] has put together a device that makes keeping an eye on your tyres easy.

The device consists of an ultra low power microcontroller from Texas Instruments, paired with a pressure sensor. Set up for Near Field Communication, or NFC, it’s designed to be powered by the smartphone that queries the microcontroller for a reading. We featured a prototype back in 2015 which required mounting the device within the inner tube of the tyre itself. However, this required invasive installation and the devices tended to wear out over time due to flex damaging the delicate copper coil antenna.

The new design consists of the same microcontroller hardware, but mounted in a modified valve extension that fits to the fill valve of the bicycle tyre. The PCB is directly epoxied on to the valve extension, ensuring air can’t leak out over time. The assembly is then overmoulded in an injection moulding process to provide further sealing and protection against the elements. This should help immensely in rough-and-tumble mountain biking applications.

The new device provides a simple screw-on solution for tire pressure monitoring that’s set and forget — no batteries required. [CaptMcAllister] is currently investigating options for a production run, and given the simple design, we imagine it couldn’t be too hard to rattle off a few hundred or thousand units. We could imagine it would also pair well with a microcontroller, NFC reader, and a display setup on the handlebars to give live readings where required. We look forward in earnest to seeing where this project goes next!

Electric BMX With Friction Drive

November 26, 2020 by 9 Comments

Electric bikes have increased in popularity dramatically over the past few years, and while you can easily buy one from a reputable bicycle manufacturer, most of us around here might be inclined to at least buy a kit and strap it to a bike we already have. There aren’t kits available for every bike geometry, though, so if you want an electric BMX bike you might want to try out something custom like [Shea Nyquist] did with his latest build. (Video, embedded below.)

BMX frames have a smaller front triangle than most bikes, so his build needed to be extremely compact. To that end, it uses two small-sized motors connected together with a belt, which together power a friction drive which clamps against the rear tire to spin it directly. This keeps the weight distribution of the bike more balanced as well when compared to a hub drive, where the motor is installed in the rear wheel. It also uses a more compact lithium polymer battery pack instead of the typical 18650 lithium ion packs most e-bikes use, and although it only has a range of around three miles it’s more than enough charge to propel it around a skate park.

The build boasts impressive numbers too, at 2.5 kW peak power per motor. This puts it in electric motorcycle territory, and it’s indeed fast despite its small stature. For a true high speed e-bike experience, though, you’ll need a slightly larger frame and motor even if it means tossing safety out of the window. Continue reading “Electric BMX With Friction Drive” →

RGB Party Bike Flashes With The Beat

November 22, 2020 by 9 Comments

One of the biggest dangers to a cyclist is not being seen at night. To counteract this, all manner of lighting and reflective gear is available to help ensure bicycles are seen on the streets. Of course, you don’t have to stop at the purely practical. [TechnoChic] decided to have some fun with her ride, festooning her party bike with many, many LEDs.

As you’d expect, the RGB illuminations are thanks to WS2812B LED strips. Running the show is  a trio of Arduino Nano 33 IoTs – one for the LEDs on the bike’s frame, the other two mounted on the front and back wheels respectively. This allowed for the easy control of LEDs on the spokes without having to pass data and power lines to the rotating wheels. The LEDs on the frame are even music-reactive, with the Arduino sampling music input via one of its analog-to-digital converters.

Paired with a boombox on the bike, the build makes for a great way to hype up group rides through the city at night. We can imagine such a bike being an absolute hit at Critical Mass, though you’ve probably gotta add a laser or glitter cannon if you’re going to draw attention at Burning Man. If you’re tired of pedaling, you might consider an electric conversion, too. Video after the break.

Continue reading “RGB Party Bike Flashes With The Beat” →

Bike Computer Powers On Long After Your Legs Give Out

August 20, 2020 by 13 Comments

A typical bicycle computer from the store rack will show your speed, trip distance, odometer, and maybe the time. We can derive all this data from a magnet sensor and a clock, but we live in a world with all kinds of sensors at our disposal. [Matias N.] has the drive to put some of them into a tidy yet competent bike computer that has a compass, temperature, and barometric pressure.

The brains are an STM32L476 low-power controller, and there is a Sharp Memory LCD display as it is a nice compromise between fast refresh rate and low power. E-paper would be a nice choice for outdoor readability (and obviously low power as well) but nothing worse than a laggy speedometer or compass.

In a show of self-restraint, he didn’t try to replace his mobile phone, so there is no GPS, WiFi, or streaming music. Unlike his trusty phone, you measure the battery life in weeks, plural. He implemented EEPROM memory for persistent data through power cycles, and the water-resistant board includes a battery charging circuit for easy topping off between rides.

When you toss the power of a mobile phone at a bike computer, someone will unveil the Android or you can measure a different kind of power from your pedals.

Continue reading “Bike Computer Powers On Long After Your Legs Give Out” →

Unbricking A $2,000 Exercise Bike With A Raspberry Pi Zero And Bluetooth Hacks

August 4, 2020 by 17 Comments

Really, how did we get the point in this world where an exercise bike can be bricked? Such was the pickle that [ptx2] was in when their $2,000 bike by Flywheel Home Sports was left without the essential feature of participating in virtual rides after Peloton bought the company. The solution? Reverse engineer the bike to get it working with another online cycling simulator.

Sniffing Flywheel Bluetotooth packets with Bluetility

We have to admit we weren’t aware of the array of choices that the virtual biking markets offers. [ptx2] went with Zwift, which like most of these platforms, lets you pilot a smart bike through virtual landscapes along with the avatars of hundreds of other virtual riders. A little Bluetooth snooping with Bluetility let [ptx2] identify the bytes in the Flywheel bike’s packets encoding both the rider’s cadence and the power exerted, which Zwift would need, along with the current resistance setting of the magnetic brake.

Integration into Zwift was a matter of emulating one of the smart bikes already supported by the program. This required some hacking on the Cycling Power Service, a Bluetooth service that Zwift uses to talk to the bike. The final configuration has a Raspberry Pi Zero W between the Flywheel bike and the Zwift app, and has logged about 2,000 miles of daily use. It still needs a motor to control the resistance along the virtual hills and valleys, but that’s a job for another day.

Hats off to [ptx2] for salvaging a $2,000 bike for the price of a Pi and some quality hacking time, and for sticking it to The Man a bit. We have to say that most bike hacks we see around here have to do with making less work for the rider, not more. This project was a refreshing change.

[Featured images: Zwift, Flywheel Sports]

[via r/gadgets]

Hack A Folding Bike To Help You Catch Some Pike

August 3, 2020 by 7 Comments

For many of us, this whole pandemic thing has produced some unexpected upsides. One of [George Turvey]’s was finding a nice new scenic route to work that goes by a lake with bike trails. [George] thought it might be nice to go fishing after work, and use a folding bike to cover a lot of ground while looking for good spots on the shore. There was just one problem — riding a bike while transporting tackle is awkward.

The bike comes with a front mount that’s meant to hold the special bags they make, so that became square one for designing a rod and tackle holder. Then [George] had to weigh the pros and cons of additive vs. subtractive methods for prototyping the holder, or at least the connection between it and the mount on the bike.

Milling won out, at least for the initial proof of concept, and result is a modular mock-up that combines a milled Kydex connector and tackle box holder with a double-barrel PVC rod holder. This way, [George] had a prototype in a fraction of the time it would have taken to design and print it. Cast your line past the break to see how fast [George] can switch gears into fishing mode.

3D printing definitely has a place in the fishing world. How else are you gonna design your own lures?

Continue reading “Hack A Folding Bike To Help You Catch Some Pike” →

The Spin Cycle: Washing Machine Motor Converts 10-Speed To E-Bike

July 6, 2020 by 77 Comments

The “Spin Cycle” is an amazing electric bicycle built using a motor salvaged from a washing machine; when the puns are this perfect you have to roll with them. [jimminecraftguy’s] creation is one of the most hacked-together yet functional electric vehicle we’ve seen in a long time.

The drive train of this bicycle starts with a brushless DC motor from a washing machine. It has been slightly modified to run on 48 volts, and is installed inside the triangle of the bike’s frame. It has a chain driving the bike’s crank, retaining the original chain and gearing setup (unlike many electric bike hacks that utilize hub motors). The crank has also been specially modified to include a freewheel, a necessary feature so that the motor can operate without spinning the pedals. Everything except the motor has been custom fabricated including the mounts and the electronics.

[jimminecraftguy] reports speeds of 110 kph which is a little crazy for a 20-year-old aluminum frame bike, and we’d guess it’s not street legal in many jurisdictions, but we can’t really find much fault with this build in general based on the amount of innovation required to get this working at all. A few more improvements for the build are in the works, including improved batteries and a cover for the sides to keep the local law enforcement from getting too suspicious. We can’t wait to see the final version. Continue reading “The Spin Cycle: Washing Machine Motor Converts 10-Speed To E-Bike” →