Raspberry Pi Cluster Build Shows How And What

May 26, 2016 by Richard Baguley 36 Comments

Raspberry Pi clusters are a dime a dozen these days. Well, maybe more like £250 for a five-Pi cluster. Anyway, this project is a bit different. It’s exquisitely documented.

[Nick Smith] built a 5-node Pi 3 cluster from scratch, laser-cutting his own acrylic case and tearing down a small network switch to include in the design. It is, he happily admits, a solution looking for a problem. [Smith] did an excellent job of documenting how he designed the case in CAD, prototyped it in wood, and how he put the final cluster together with eye-catching clear acrylic.

Of interest is that he even built his own clips to hold the sides of the case together and offers all of the files for anyone who wants to build their own. Head over to his page for the complete bill of materials (we didn’t know Pis were something you could order in 5-packs). And please, next time you work on a project follow [Nick’s] example of how to document it well, and how to show what did (and didn’t) work.

If 5 nodes just doesn’t do it for you, we suggest this 120-node screen-equipped monster, and another clear-acrylic masterpiece housing 40 Pis. This stuff really isn’t only for fun and games. Although it wasn’t Pi-based, here’s a talk at Hackaday Belgrade about an ARM-based SBC cluster built to crunch numbers for university researchers.

Steampunk IMacs With Real Turning Gears

January 4, 2016 by Brian Benchoff 13 Comments

Macs have always been favorites of case modders, with projects ranging from turning a Mac Plus into an aquarium to retrofuturistic machines that look like they came from the set of [Terry Gilliam]’s Brazil. Some of these casemods are of the steampunk variety, an aesthetic that usually means gluing gears to wood. [Valeriy] and [Cyrill] are bucking that trend with a beautiful iMac crafted from wood, brass, and leather (Russian, Google Translate)

The machine in question is a late-model, impossibly thin iMac. Unlike the old all-in-one computers with clunky CRTs, there’s not much space to dig around inside this iMac, and doing so would probably ruin the machine, anyway. Instead of a complete disassembly a wooden frame was constructed around the display, the aluminum base was covered in veneer, and the back of the iMac was covered in leather.

This is a steampunk computer, though, and that means gears. In this case, the gears and steam elements actually do something. The front of the computer is adorned with a decent replica of the drivetrain of a locomotive that spins with the help of an electric motor. There’s a USB port attached to the front, ensconced in a cylindrical enclosure that opens when a switch is flipped.

If a complete reworking of a modern iMac isn’t enough, the build also included the steampunkification of the Apple Bluetooth keyboard. That in itself is an amazing build, but to see the entire thing in action, you’ll have to check out the video below.

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NES Reborn As Nexus Player And NES

July 29, 2015 by Bryan Cockfield 8 Comments

Anyone who has a Raspberry Pi and an old Nintendo has had the same thought. “Maybe I could shove the Pi in here?” This ran through [Adam’s] head, but instead of doing the same old Raspberry Pi build he decided to put a Nexus Player inside of this old video game console, with great success. Not only does it bring the power of a modern media player, it still works as an NES.

If you haven’t seen the Nexus Player yet, it’s Google’s venture into the low-cost home media center craze. It has some of the same features of the original Chromecast, but runs Android and is generally much more powerful. Knowing this, [Adam] realized it would surpass the capabilities of the Pi and would even be able to run NES emulators.

[Adam] went a little beyond a simple case mod. He used a custom PCB and an Arduino Pro Micro to interface the original controllers to the Nexus Player. 3D printed brackets make sure everything fits inside the NES case perfectly, rather than using zip ties and hot glue. He then details how to install all of the peripherals and how to set up the Player to run your favorite game ROMs. The end result is exceptionally professional, and brings to mind some other classic case mods we’ve seen before.

New Smartphone Case Brings Back Old Smartphone Features

June 22, 2015 by Bryan Cockfield 42 Comments

We all remember the good ol’ days when smartphones were just getting started. Realizing that we could take a fully functional computer and shove it into something the size of a phone was pretty revolutionary. Some of the early phones like the original Motorola Droid had some features that just aren’t very common today, and [liviu] set out to fix this situation by adding a sliding QWERTY keyboard to his modern smartphone.

The build started with a Samsung Galaxy Note 4 and two cases: one for the phone and one for the keyboard. [liviu] found a small phone-sized bluetooth keyboard and removed all of the unnecessary bits before shoehorning it into the case. He then built the sliding mechanism from parts out of a PC power supply and two old flip phones and then was able to piece the two halves together. Using the two flip phone hinges gave this case the additional feature of being able to flip up after sliding out. The result is a modern smartphone with a fantastic and classic smartphone twist that looks very useful.

We’ve featured projects that give new life to old smartphones, but this might be the first to give old life to a new smartphone. We wouldn’t mind seeing more flagship phones that come with these features, but [liviu] has done a great job of making up for the manufacturers’ shortcomings!

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Custom Case Made Entirely Out Of PCBs

February 27, 2015 by George Graves 39 Comments

So you’ve finished your project. You’ve got a wonderful circuit, a beautiful PCB, and everything works perfectly. You’re done right? Well, maybe not. Sure, a bare PCB might be fine for a dev board, but what if you have a LCD to mount, a knob that needs turning, and buttons that need pressing. Yeah, that potentiometer hanging off the board by a few wires isn’t so pretty, is it? So it’s time for a case. Yuck. We all hate modifying cases.

[Electrodacus] came up with a clever solution in the form of stacking PCBs to form a case. In his project, he actually has the circuitry spread across 3 PCBs, and uses surface mount connectors to connect them in a stack. Along the edges are specifically shaped PCBs to complete the enclosure. This technique could be used with only one PCB containing all the circuitry, and the others acting as the case sides and top.

In this solar battery management project, the base layer has most of the power circuitry. This layer uses an aluminum metal core PCB for heat dissipation. The center layer is home for the micro controller and supporting components. And the top layer is the “front panel” with capacitive touch buttons and a cut out for a LCD. The top layer silk screen contains the logo, button markings, and the pin out of all the connectors.

If you hate drilling and filling cases (as much as we do), this technique might be right for your next project.

[via EEVBlog Forums]

Designing And Printing A Custom Enclosure

June 5, 2014 by Brian Benchoff 19 Comments

enclosure

So you know how to design a circuit board, assemble the parts, and have a functional device at the end of a soldering session. Great, but if you want to use that device in the real world, you’re probably going to want an enclosure, and Tupperware hacked with an Exacto knife just won’t cut it. It’s actually not that hard to design a custom enclosure for you board, as [Glen] demonstrates with a custom 3D printed project box.

[Glen]’s board, a quad RS-422 transmitter with a PMOD connector, was designed in Eagle. There are a vast array of scripts and plugins for this kind of mechanical design work, including the EagleUP plugins that turn an Eagle PCB into a 3D object that can be imported into SketchUp.

Taking measurements from Eagle, [Glen] designed a small project box that fits the PCB. A few standoffs were added, and the board itself was imported into SketchUp. From there, all he needed to do was to subtract the outline of the connectors from the walls of then enclosure for a custom-fit case. Much better than Tupperware, and much easier than designing a laser cut enclosure.

Once the enclosure was complete, [Glen] exported the design as an STL, ready for 3D printing or in his case, sending off to Shapeways. Either way, the result is a custom enclosure with a perfect fit.

DIY Arduino Cases You Never Knew Existed

May 9, 2014 by Rich Bremer 23 Comments

There are sure a lot of varieties of Arduinos out there but there may even be more of a variety when it comes to Arduino Cases. Let’s take the most popular Arduino form factor, the Uno. Below are a handful of unique cases for the Uno-sized boards.

by [Megaduty], Arduino Protection Box

We’ll call this one robust. Although it is 3D printed, its intent is to be extremely protective of the inhabitant. Some extra thought went into this case, no tools are needed! After the Arduino snaps into place, so does the cover. There is an access door to get the input/output wires to the free world. [Megaduty] suggests that this contains $0.10 of plastic. Not a bad deal.

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