Mat Boards Are Spendy, So DIY CNC Tool To The Rescue

May 29, 2023 by Donald Papp 23 Comments

Mats are flat pieces of paper-based material that fill the space between a frame and the art within. They perform a number of aesthetic and practical functions, and they can also be expensive to purchase. Making them by hand is an option, but it’s an exacting process. [wooddragon48] felt that a CNC solution would serve this need nicely, and began designing a DIY CNC tool to do exactly that.

One of the tricky parts about cutting mat boards is that cuts are at an angle, and there is really no tolerance for overcuts or any kind of visual blemish. CNC control would seem to offer a great solution to both the need for precisely straight cuts, as well as fine control over where cuts begin and end in a way that opens the door to complex designs that would be impractical to do by hand.

[wooddragon48]’s design has an angled cutter designed to plunge perfectly on demand, surrounded by a ring — similar to that on a router — which ensures the cutting tool is always consistently positioned with the material. It’s still in the design phase, but this is a type of tool that doesn’t yet exist so far as we can tell. The ability to CNC cut mat board, especially in complex designs, would be a huge timesaver.

Art and DIY CNC have a long history of happy intersection, as we have seen with a CNC router repurposed for string art, a CNC painting robot, and even an interactive abstract sculpture generator.

Hack Simple

May 27, 2023 by Elliot Williams 7 Comments

Here at Hackaday, we definitely love to celebrate the hard hacks: the insane feats of reverse engineering, the physics-defying flights of fancy, or the abuse of cutting edge technology. But today I’d like to raise a rhetorical glass in tribute of the simple hacks. Because, to be perfectly honest, the vast majority of my hacks are simple hacks, and it’s probably the same for you too. And these often go unsung because, well, they’re simple. But that doesn’t mean that something simple can’t be helpful.

Case in point: an ESP8266 press-buttons device that we featured this week. It doesn’t do much. It’s main feature is that it connects to a home automation network over WiFi and enables you to flip three relays. Wires coming off the board are to be soldered to the not-yet-smart device in question, simply connected to each side of the button you’d like to press. In the example, a coffee machine was turned on and the “go” button pressed, automating one of the most essential kitchen rituals. While recording the podcast, I realized that I’ve built essentially this device and have it controlling our house’s heating furnace.

For the experienced hacker, there’s not much here. It’s a simple board design, the software heavily leverages ESPHome, so there’s not much work on that front either. But imagine that you lacked any of the wide-ranging skills that it takes to make such a device: PCB layout, ESP8266 software wrangling, or the nuances of designing with relays. You could just as easily build this device wrong as right. The startup costs are non-trivial.

Making a simple design like this available to the public isn’t a technical flex, and it’s not contributing to the cutting edge. But it just might be giving someone their first taste of DIY home automation, and a sweet taste of success. There’s not much easier than finding a switch and soldering on two wires, but if that’s the spark that pushes them on their path to greater hacks, that’s awesome. And even if it doesn’t, at least it’s another appliance under user control, connected to a private WiFi network rather than spying you out and phoning home to Big Toaster.

So here’s to the simple hacks!

Hackaday Prize 2023: Hearing Sirens When Drivers Can’t

May 25, 2023 by Donald Papp 25 Comments

[Jan Říha]’s PionEar device is a wonderful entry to the Assistive Tech portion of the 2023 Hackaday Prize. It’s a small unit intended to perch within view of the driver in a vehicle, and it has one job: flash a light whenever a siren is detected. It is intended to provide drivers with a better awareness of emergency vehicles, because they are so often heard well before they are seen, and their presence disrupts the usual flow of the road. [Jan] learned that there was a positive response in the Deaf and hard of hearing communities to a device like this; roads get safer when one has early warning.

Deaf and hard of hearing folks are perfectly capable of driving. After all, not being able to hear is not a barrier to obeying the rules of the road. Even so, for some drivers it can improve awareness of their surroundings, which translates to greater safety. For the hearing impaired, higher frequencies tend to experience the most attenuation, and this can include high-pitched sirens.

The PionEar leverages embedded machine learning to identify sirens, which is a fantastic application of the technology. Machine learning, after all, is a way to solve the kinds of problems that humans are not good at figuring out how to write a program to solve. Singling out the presence of a siren in live environmental audio definitely qualifies.

We also like the clever way that [Jan] embedded an LED light guide into the 3D-printed enclosure: by making a channel and pouring in a small amount of white resin intended for 3D printers. Cure the resin with a UV light, and one is left with an awfully good light guide that doubles as a diffuser. You can see it all in action in a short video, just under the page break.

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The Peak Of Vacuum Tube Radio Design

May 12, 2023 by Bryan Cockfield 19 Comments

One of the more popular trends in the ham radio community right now is operating away from the shack. Parks on the Air (POTA) is an excellent way to take a mobile radio off-grid and operate in the beauty of nature, but for those who want to take their rig to more extreme locations there’s another operating award program called Summits on the Air (SOTA) that requires the radio operator to set up a station on a mountaintop instead. This often requires lightweight, low-power radios to keep weight down for the hike, and [Dan] aka [AI6XG] has created a radio from scratch to do just that.

[Dan] is also a vacuum tube and CW (continuous wave/Morse code) operator on top of his interest in summiting various mountains, so this build incorporates all of his interests. Most vacuum tubes take a lot of energy to operate, but he dug up a circuit from 1967 that uses a single tube which can operate from a 12 volt battery instead of needing mains power, thanks to some help from a more modern switch-mode power supply (SMPS). The SMPS took a bit of research, though, in order to find one that wouldn’t interfere with the radio’s operation. That plus a few other modern tweaks like a QCX interface and a switch to toggle between receive to transmit easily allows this radio to be quite versatile when operating while maintaining its portability and durability when summiting.

For those looking to replicate a tube-based radio like this one, [Dan] has made all of the schematics available on his GitHub page. The only other limitation to keep in mind with a build like this is that it tends to only work on a very narrow range of frequencies without adding further complexity to the design, in this case within the CW portion of the 40-meter band. But that’s not really a bad thing as most radios with these design principles tend to work this way. For some other examples, take a look at these antique QRP radios for operating using an absolute minimum of power.

A 4-Player Arcade Hidden Inside A Coffee Table

May 11, 2023 by Dave Rowntree 3 Comments

[Ed] from 50% Awesome on YouTube wanted to build a retro gaming system with a decent screen size, but doesn’t have a great deal of space to site it in, so a good compromise was to make a piece of useful furniture and hide all the fun parts inside.

Building an arcade machine usually involves a lot of wiring

This video two-part build log shows a lot of woodwork, with a lot of mistakes (happy accidents, that are totally fine) made along the way, so you do need to repeat them. Essentially it’s a simple maple-veneered plywood box, with a thick lid section hosting the display and some repositioned speakers. This display is taken from a standard LG TV with the control PCB ripped out. The power button/IR PCB was prised out of the bezel, to be relocated, as were the two downwards-facing speakers. The whole collection of parts was attached to a front panel, with copious hot glue, we just hope the heavy TV panel was firmly held in there by other means!

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Laptop Motherboard? No, X86 Single-Board Computer!

February 27, 2023 by Arya Voronova 47 Comments

Sometimes a Raspberry Pi will not cut it – especially nowadays, when the prices are high and the in-stock amounts are low. But if you look in your closet, you might find a decently-specced laptop with a broken screen or faulty hinges. Or perhaps someone you know is looking to get rid of a decent laptop with a shattered case. Electronics recycling or eBay, chances are you can score a laptop with at least some life left in it.

Let’s hack! I’d like to show you how a used laptop motherboard could be the heart of your project, and walk you through some specifics you will want to know.

And what a great deal it could be for your next project! Laptop motherboards can help bring a wide variety of your Linux- and Windows-powered projects to life, in a way that even NUCs and specialized SBCs often can’t do. They’re way cheaper, way more diverse, and basically omnipresent. The CPU can pack a punch, and as a rule PCIe, USB3, and SATA ports are easily accessible with no nonsense like USB-throttled Ethernet ports.

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DIY Mini Fridge Is Pure Brilliance In Foam

February 18, 2023 by Lewin Day 54 Comments

There’s nothing more pleasing on a hot day than an ice-cold beverage. While the vast majority of us have a fridge in the kitchen, sometimes it’s desirable to have a further fridge in the lab, games room, or workshop. To that end, you may find value in this ultra-cheap, low-cost DIY fridge build from [Handy_Bear].

Like many tiny fridge builds, this design eschews complex gas-cycle refrigeration techniques for simple Peltier modules. These are devices that have one cold side and one hot side, because they move heat when electricity is applied. This build uses a Peltier module fitted with a fan to better shift away heat from the hot side, improving the module’s cooling ability.

The “fridge” itself is assembled out of thick XPS insulation foam. A hot wire cutter was used to cut several slabs which were then assembled using hot glue. The Peltier module is installed on the back, at the top of the fridge. Thus, air which is cooled in this area will then travel down through the rest of the fridge’s cavity. [Handy_Bear] also goes over how to produce a working hinge and a gasket for the door, which helps with ease-of-use and efficiency. As a nice touch, a set of 12V LED lights are also installed inside, which light when the door is open. Just like the real thing!

The final build is noisy, slow to cool down, and it uses 60 watts of power to cool down just two regulation-sized sodas. Notably, you could fit two standard NATO smoke grenades in the same space, as they’re almost-identically sized (ask us how we know). However, smoke grenades don’t usually need to be refrigerated.

None of that means it isn’t fun though! Plus, [Handy_Bear] notes that adding a second Peltier would greatly aid the fridge’s ability to quickly chill your ~~grenades~~ sodas. You might even like to explore the use of special fan designs to make the fridge even quieter! Video after the break.

Continue reading “DIY Mini Fridge Is Pure Brilliance In Foam” →