Fire At Renesas Plant Fuels Chip Supply Woes

March 23, 2021 by Chris Lott 24 Comments

The small city of Naka (pop. 53K), a two-hour train ride from Tokyo on the eastern coast of Japan, was thrust into the international spotlight in the early dawn of Friday morning. A fire broke out among electroplating equipment in Renesas’s 300 nm N3 fabrication facility. It was extinguished before breakfast time, and fortunately nobody was injured nor were there any toxic chemical leaks. Only six hundred square meters on the first floor of the plant was damaged, but the entire building has to be closed for repairs. It will take approximately one month to restore normal operations, and CEO Hidetoshi Shibata is “concerned that there will be a massive impact on chip supplies”.

In a press conference on Sunday afternoon, Renesas reports that the source of the fire has been determined, but the details are still unclear:

The casing of the equipment and the plating tank have relatively low resistance to heat, and the equipment ignited due to overcurrent. However, the cause of the overcurrent and the reason for the ignition is currently being investigated.

Semiconductors are already in short supply, as we reported back in January, forcing slowdowns at many auto manufacturers. The Naka plant primarily makes automotive semiconductors, worsening an already stressed supply chain. While the news focuses on the automotive sector, this shortage spills over into many other industries as well.

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Fire In The Palm Of Your Hand

January 29, 2021 by Danie Conradie 15 Comments

For as long as super-heroes have existed, they have inspired hacker projects. For [Everett Bradford], emulating the character Pyro from X-Men has been an on and off project for the last decade. His latest version, Pyro System V4, integrates quite a bit of control electronics to give the rather convincing effect of mind-controlled fire in the palm of his hand. (Video, embedded below.)

The system is a motor-actuated slider strapped to [Everett]’s forearm, which pushes a pivoting end-effector with an integrated butane burner into the palm of his hand. The slider runs on 4 mm linear bearings actuated by a small geared DC motor using cables. The end effector is spring-loaded to push it into the palm and integrates a high voltage ignition arc generator circuit, nozzle, and capacitive activation button.

The butane gas canister and the valve was cannibalized from a small blow torch lighter, and the valve is actuated by another geared DC motor. The valve actuator, slide actuator, and end-effector hinge all integrate position feedback via hall effect sensors and magnets. The sensor in the hinge allows the slide to actively correct for the angle of the user’s wrist, keeping the end effector in the middle of the palm.

The control circuit is split into two parts. One PIC16 microcontroller runs all the motion control and position sensing, while a PIC18 connected to a small touch screen handles user interface, control parameters, and ignition. The touch screen proved especially useful for control parameters during development without needing to connect to a laptop.

Some of [Everett]’s previous version had a much more impressive (and dangerous) flame but was also very bulky. We think this latest version strikes a pretty good balance regarding compactness and achieving convincing illusion.

[Colin Furze] is another name commonly associated with fire-breathing contraptions, but they have a proven history of landing him in hospital.

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Closely Examining How A PG&E Transmission Line Claimed 85 Lives In The 2018 Camp Fire

September 17, 2020 by Lewin Day 100 Comments

In 2018, the Camp Fire devastated a huge swathe of California, claiming 85 lives and costing 16.65 billion dollars. Measured in terms of insured losses, it was the most expensive natural disaster of the year, and the 13th deadliest wildfire in recorded history.

The cause of the fire was determined to be a single failed component on an electrical transmission tower, causing a short circuit and throwing sparks into the dry brush below – with predictable results. The story behind the failure was the focus of a Twitter thread by [Tube Time] this week, who did an incredible job of illuminating the material evidence that shows how the disaster came to be, and how it could have been avoided.

Mismanagement and Money

The blame for the incident has been laid at the feet of Pacific Gas and Electric, or PG&E, who acquired the existing Caribou-Palermo transmission line when it purchased Great Western Power Company back in 1930. The line was originally built in 1921, making the transmission line 97 years old at the time of the disaster. Despite owning the line for almost a full century, much of the original hardware was not replaced in the entire period of PG&Es ownership. Virtually no records were created or kept, and hardware from the early 20th century was still in service on the line in 2018.

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Hackaday Links: August 23, 2020

August 23, 2020 by Dan Maloney 14 Comments

Apple, the world’s first trillion-dollar company — give or take a trillion — has built a bit of libertarian cachet by famously refusing to build backdoors into their phones, despite the entreaties of the federal government. So it came as a bit of a surprise when we read that the company may have worked with federal agents to build an “enhanced” iPod. David Shayer says that he was one of three people in Apple who knew about the 2005 program, which was at the behest of the US Department of Energy. Shayer says that engineers from defense contractor Bechtel, seemed to want to add sensors to the first-generation iPod; he was never clued in fully but suspects they were adding radiation sensors. It would make sense, given the climate in the early 2000s, walking down the street with a traditional Geiger counter would have been a bit obvious. And mind you, we’re not knocking Apple for allegedly working with the government on this — building a few modified iPods is a whole lot different than turning masses of phones into data gathering terminals. Umm, wait…

A couple of weeks back, we included a story about a gearhead who mounted a GoPro camera inside of a car tire. The result was some interesting footage as he drove around; it’s not a common sight to watch a tire deform and move around from the inside like that. As an encore, the gearhead in question, Warped Perception, did the same trick bit with a more destructive bent: he captured a full burnout from the inside. The footage is pretty sick, with the telltale bubbles appearing on the inside before the inevitable blowout and seeing daylight through the shredded remains of the tire. But for our money, the best part is the slo-mo footage from the outside, with the billowing smoke and shredded steel belts a-flinging. We appreciate the effort, but we’re sure glad this guy isn’t our neighbor.

Speaking of graphic footage, things are not going well for some remote radio sites in California. Some towers that host the repeaters used by public service agencies and ham radio operators alike have managed to record their last few minutes of life as wildfires sweep across the mountains they’re perched upon. The scenes are horrific, like something from Dante’s Inferno, and the burnover shown in the video below is terrifying; watch it and you’ll see a full-grown tree consumed in less than 30 seconds. As bad as the loss of equipment is, it pales in comparison to what the firefighters face as they battle these blazes, but keep in mind that losing these repeaters can place them in terrible jeopardy too.

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A Song Of Fog And Fire – Taking A Look Inside A Rubens’ Tube

August 12, 2020 by Sven Gregori 2 Comments

The dark winter months are still a bit ahead of us, but with night returning even to the northernmost places, it might be a good time to get your next mood lighting project started. Despite the ubiquitousness of LED strips, cave-time nostalgia makes it hard to beat the coziness of an actual flame here — well, assuming it’s a controlled flame. While modern LED candles do a decent enough job to fool you from a distance, there’s one apparatus they’ll have a hard time to replicate though: the Rubens’ tube. Tired of their usual straight pipe construct, [RyanMake] added some twists and turns to the concept and created a flexible Ruben’s tube made from semi-rigid aluminum ducts.

If you’re not familiar with the Rubens’ tube, it’s a combination of science, fun, and danger to visualize standing waves with fire by attaching a loudspeaker to a pipe with equally spaced holes that’s filled with flammable gas, and light it up. As the resulting visual effect depends on the audio signal’s wavelength, and by that the length of the tube itself, [RyanMake]’s flexible duct approach adds some variety to the usual fixed-length pipe versions of it. But that’s not all he did. After seeing the flames in person, he got curious about what’s actually going on inside that tube and decided to build another one, this time using a clear plastic tube and a fog machine. While the fog escapes the tube rather unimpressively (and could hardly compete with fire anyway), it gives a nice insight of what’s going on inside those tubes. See for yourself in the videos after the break.

Of course, no experiment is truly conducted without failure, and after seeing his first tube go up in flames several times, you should probably hold on to building one as decorative item for indoors. On the other hand, if shooting fire is what you’re looking for, you might be interested in this vortex cannon. And for some more twists on a standard Rubens’ tube, check out the two-dimensional Pyro Board.

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Swap Your Microwave For A High Voltage Stereo

May 30, 2020 by Bryan Cockfield 31 Comments

When building a new project, common wisdom suggests to avoid “reinventing the wheel”, or doing something simple from scratch that’s easily available already. However, if you can build a high-voltage wheel, so to speak, it might be fun just to see what happens. [Dan] decided to reinvent not the wheel, but the speaker, and instead of any conventional build he decided to make one with parts from a microwave and over 6,000 volts.

The circuit he constructed works essentially like a Tesla coil with a modulated audio signal as an input. The build uses the high voltage transformer from the microwave too, which steps the 240 V input up to around 6 kV. To modulate that kind of voltage, [Dan] sends the audio signal through a GU81M vacuum tube with the support of a fleet of high voltage capacitors. The antenna connected to the magnetron does tend to catch on fire somewhere in the middle of each song, so it’s not the safest device around even if the high voltage can be handled properly, but it does work better than expected as a speaker.

If you want a high-voltage speaker that (probably) won’t burn your house down, though, it might be best to stick to a typical Tesla coil. No promises though, since working with high voltages typically doesn’t come with safety guarantees.

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Aladdin Lamp Shoots Flames With A Snap Of Your Fingers

May 13, 2020 by Moritz v. Sivers 4 Comments

Despite their dangers, even Marie Kondo would not convince us to abandon flamethrower projects because they literally spark joy in us. To make this flame shooting Aladdin lamp [YeleLabs] just used a 3D printer and some basic electronics.

The lamp body consists of two 3D-printed halves held together by neodymium magnets. They house a 400 kV spark generator, a fuel pump plus tank, and a 18650 Li-ion battery. The fuel pump is actually a 3 V air pump but it can also pump liquids at low pressure. As fuel [YeleLabs] used rubbing alcohol that they mixed with boric acid to give the flame a greenish tint. The blue base at the bottom of the lamp houses the triggering mechanism which magically lights up the lamp when you snap your fingers. This is achieved by a KY-038 microphone module and KY-019 relay module connected to a Digispark ATTiny85 microcontroller. When the microphone signal is above a certain threshold the relay module will simultaneously switch on the spark generator and fuel pump for 150 ms.

Although they proclaim that the device is a hand sanitizer it is probably safer to stick to using soap. The project still goes on the list of cool flamethrower props right next to the flame shooting Jack-o-Lantern.

Video after the break.

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