Overengineered Freezer Monitor Fills Market Void

A lot of projects we see around here are built not just because they can be built, but because there’s no other option available. Necessity is the mother of invention, as they say. And for [Jeff] who has many thousands of dollars of food stowed in a chest freezer, his need for something to keep track of his freezer’s status was greater than any commercial offering available. Not only are freezers hard on batteries, they’re hard on WiFi signals as well, so [Jeff] built his own temperature monitor to solve both of these issues.

The obvious solution here is to have a temperature probe that can be fished through the freezer in some way, allowing the microcontroller, battery, and wireless module to operate outside of the harsh environment. [Jeff] is using K-type thermocouples here, wired through the back of the freezer. This one also is built into a block of material which allows him to get more diffuse temperature readings than a standard probe would provide. He’s also solving some other problems with commercially available probes here as well, as many of them require an Internet connection or store data in a cloud. To make sure everything stays local, he’s tying this in to a Home Assistant setup which also allows him to easily make temperature calibrations as well as notify him if anything happens to the freezer.

Although the build is very robust (or, as [Jeff] himself argues, overengineered) he does note that since he built it there have been some additional products offered for sale that fit this niche application. But even so, we always appreciate the customized DIY solution that avoids things like proprietary software, subscriptions, or cloud services. We also appreciate freezers themselves; one of our favorites was this restoration of a freezer with a $700,000 price tag.

ESP32 Freezer Alarm Keeps Tabs On Tricky Door

Leaving your freezer door open accidentally is a great way to make a huge mess in the kitchen. [Guy Dupont] had a freezer that would regularly fail to close properly, and was sick of the regular meltdown events. Thus, he whipped up a very digital solution.

The build combines an ESP32 with a reed switch, which is activated by a magnet on the freezer door. If the freezer door is open, the reed switch similarly remains open. The ESP32 checks the switch status every few minutes, and if the door remains open for two consecutive checks, it raises the alarm. A notification is sent to [Guy] via WiFi so that he can rectify the situation. The rig runs off a 400 mAh battery, which lasts for just over three weeks running door checks at two minute  intervals.

Based on [Guy]’s YouTube video, it appears the freezer door is jamming up against the wall. Perhaps shoving the freezer into a better position would help, though we suspect he would have thought of that first. And, in his own words, “That would be a very boring YouTube video, wouldn’t it?”

It’s not the first fridge alarm we’ve featured, and it won’t be the last, refrigeration gods willing.

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Hackaday Links: July 2, 2023

Members of Pixelbar woke up to shocking news on Wednesday morning this week as they learned that a fire had destroyed the building housing their Rotterdam hackerspace. Pictures of the fire are pretty dramatic and show the entire building ablaze. We’re not familiar with Pixelbar specifically, but most hackerspaces seem to share space with other businesses in repurposed warehouses and other industrial buildings, and it looks like that was the case here. Local coverage doesn’t indicate that a cause has been determined, but they do say that “large batches of wood” were stored in or near the structure, which likely contributed to the dramatic display. There don’t seem to be reports of injuries to civilians or first responders, so that’s a blessing, but Pixelbar seems to have been completely destroyed. If you’re in a position to help, check out their GoFundMe page. As our own Jenny List, who currently lives in The Netherlands, points out, spaces suitable for housing a hackerspace are hard to come by in a city like Rotterdam, which is the busiest port in Europe. That means Pixelbar members will be competing for space with businesses that have far deeper pockets, so anything you can donate will likely go a long way toward rebuilding.

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Warmer Ice Cream?

What if you could tweak the recipe on ice cream to keep it frozen at higher temperatures? The idea comes from massive conglomerate Unilever. Among other things, the brand owns a wide variety of ice cream brands, from Ben & Jerry’s to the Magnum and Cornetto lines. Instead of running freezers at the industry standard of -18 °C (0°F), the company is experimenting with upping the temperature to -12 °C (10 °F) instead.

First off, you’d save a lot of electricity. Thanks to the way the industry works, the company actually owns the vast majority of the three million or so display freezers that are used to sell its stock to customers. Running at a higher temperature could slash the freezer’s energy use by 20% to 30%, according to the company’s calculations. The company also estimates that the energy used by these freezers makes up around 10% of its total greenhouse gas footprint, so it’s better for the environment too.

Of course, there’s savvy commercial reasons behind the idea. Unilever had noticed its ice cream sales dropping in 2022. The company believes this was in part due to retailers unplugging their freezers earlier than usual as winter approached, due to high energy bills. If the company’s freezers aren’t humming, they’re doing less business. If shaving down the freezer’s energy use helps retailers keep them plugged in and the lights on, that’s a net bonus to the company’s bottom line. It could also make their freezers unhospitable places for rival products, giving them an edge in the marketplace.

But this is all business intrigue. Let’s instead take a deeper look at ice cream.

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Fixing A Freezer Design Flaw With A Little Bit Of Heat

As a shining example of the law of unintended consequences, [Lou] demonstrates how certain types of freezer/refrigerator combinations fail to work in a cold environment, such as a garage during the winter. As [Lou] points out in his video (also linked after the break) – using the freezer unit in his own garage – the problem lies with devices that put the temperature sensor in the refrigerator section, but circulate cold air starting in the freezer section.

This works great in a home environment with a room temperature comfortable for humans, as the refrigerator will constantly warm up slightly due to heat from the outside, triggering the cooling cycle and ensuring the freezer section will stay nice and cold. When placed in, say, a garage when it’s around freezing, the refrigerator section will not warm up, and thus no more cooling cycle gets triggered.

As obviously the freezer section is supposed to stay significantly colder than roughly around 0°C, the freezer section can warm up enough to allow frozen goods to thaw out. The easy fix here as [Lou] demonstrates, is to add a constant source of warmth inside the refrigerator section, such as by keeping the refrigerator light on constantly.

Obvious complaints about the lack of energy efficiency and this combo unit’s optimistically broken sensor design aside, it is a fairly simple and effective fix. Even so, perhaps trading such a combo unit for one with a dedicated temperature sensor in the freezer section would prevent headaches like these.

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Growing The World’s Largest Snowflake

Plenty of areas around the world don’t get any snowfall, so if you live in one of these places you’ll need to travel to experience the true joy of winter. If you’re not willing to travel, though, you could make some similar ice crystals yourself instead. While this build from [Brian] aka [AlphaPhoenix] doesn’t generate a flurry of small ice crystals, it does generate a single enormous one in a very specific way.

The ice that [Brian] is growing is created in a pressure chamber that has been set up specifically for this hexagonal crystal. Unlike common ice that is made up of randomly arranged and varying crystals frozen together, this enormous block of ice is actually one single crystal. When the air is pumped out of the pressure chamber, the only thing left in the vessel is the seed crystal and water vapor. A custom peltier cooler inside with an attached heat sink serves a double purpose, both to keep the ice crystal cold (and growing) and to heat up a small pool of water at the bottom of the vessel to increase the amount of water vapor in the chamber, which will eventually be deposited onto the crystal in the specific hexagonal shape.

The build is interesting to watch, and since the ice crystal growth had to be filmed inside of a freezer there’s perhaps a second hack here which involved getting the camera gear set up in that unusual environment. Either way, the giant snowball of an ice crystal eventually came out of the freezer after many tries, and isn’t the first time we’ve seen interesting applications for custom peltier coolers, either.

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This Freezer Failure Alarm Keeps Your Spoils Unspoiled

Deep freezers are a great thing to have, especially when the world gets apocalyptic. Of course, freezers are only good when they’re operating properly. And since they’re usually chillin’ out of sight and full of precious goods, keeping an eye on them is important.

When [Adam] started looking at commercial freezer alarms, he found that most of them are a joke. A bunch are battery-powered, and many people complain that they’re too quiet to do any good. And you’d best hope that the freezer fails while you’re home and awake, because they just stop sounding the alarm after a certain amount of time, probably to save battery.

If you want something done right, you have to do it yourself. [Adam]’s homemade freezer failure alarm is a cheap and open solution that ticks all the boxen. It runs on mains power and uses a 100dB piezo buzzer for ear-splitting effectiveness to alert [Adam] whenever the freezer is at 32°F/0°C or above.

If the Arduino loses sight of the DHT22 temperature sensor inside the freezer, then the alarm sounds continuously. And if [Adam] is ever curious about the temperature in the freezer, it’s right there on the 7-segment. Pretty elegant if you ask us. We’ve got the demo video thawing after the break, but you might wanna turn your sound down a lot.

You could assume that the freezer is freezing as long as it has power. In that case, just use a 555.

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