Off-Grid Refrigeration Using Fire And Salt

Refrigeration has been a challenge for humanity since the start. Ancient civilizations in dry climates like Persia and Egypt could use evaporative cooling on a large scale with specialized architecture, and with easy access to electricity modern civilization can cool down almost anything it wants. But whether in a refrigerator or heat pump, the electricity demands can get out of hand quickly, and heat-driven systems often require dangerous or hard-to-get chemicals. But [Greenhill Forge] has crafted a system that creates effective refrigeration with only fire and salt… and a bit of electricity.

Heat-driven systems are called absorption coolers. In this design, water is used as a refrigerant and forced to a very low pressure so that it can boil at a low temperature. When it boils it absorbs heat from the surrounding environment, and then that water vapor can be moved and condensed where it gives off that heat. The build has a few distinct loops to make all of this happen. The generator loop holds the heat source and a tank of water mixed with road salt. Boiled water travels up a tube to a condenser. A valve here is opened slightly to allow the water to drip into the absorber section, where it is under low pressure and boils rapidly. The vapor is carried away by the third system, which uses a shower of the salt solution to quickly suck up the vapor and move it away from the cooled area.

There is a small amount of electricity needed to run pumps and fans, but to keep this off-grid this requirement is easily met by a small solar panel or battery. The bulk of the energy is from the fire which boils the saltwater solution. [Greenhill Forge] added a number of temperature and pressure sensors to monitor and control the system as well, and in his firsts tests the refrigeration system was able to get to about 5° C with an ambient temperature around 16° C. That’s not quite the temperature needed for a refrigerator, but not bad for only salt and fire. [Greenhill Forge] has a number of other ingenious off-grid builds like this sawdust stove and a magnetic induction water heater.

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Upgrading An Old Macbook With An Old Processor

The Core Duo processor from Intel may not have been the first multi-core processor available to consumers, but it was arguably the one that brought it to the masses. Unfortunately, the first Core Duo chips were limited to 32-bit at a time when the industry was shifting toward 64-bit. The Core 2 Duo eventually filled this gap, and [dosdude1] recently completed an upgrade to a Macbook Pro that he had always wanted to do by replacing the Core Duo processor it had originally with a Core 2 Duo from a dead motherboard.

The upgrade does require a bit more tooling than many of us may have access too, but the process isn’t completely out of reach, and centers around desoldering the donor processor and making sure the new motherboard gets heated appropriately when removing the old chip and installing the new one. These motherboards had an issue of moisture ingress which adds a pre-heating step that had been the cause of [dosdude1]’s failures in previous attempts. But with the new chip cleaned up, prepared with solder balls, and placed on the new motherboard it was ready to solder into its new home.

Upon booting the upgraded machine, the only hiccup seemed to be that the system isn’t correctly identifying the clock speed. A firmware update solved this problem, though, and the machine is ready for use. For those who may be wondering why one would do something like this given the obsolete hardware, we’d note that beyond the satisfaction of doing it for its own sake these older Macbooks are among the few machines that can run free and open firmware, and also that Macbooks that are a decade or older can easily make excellent Linux machines even given their hardware limitations.

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DIY Solar Generator Inspired By James Webb Telescope

If you look at this solar generator from [Concept Crafted Creations], you might think it’s somehow familiar. That’s because the design was visually inspired by the James Webb Space Telescope, or JWST. Ultimately, though, it’s purpose is quite different—it’s designed to use mirrors to collect and harness solar energy. It’s not quite there yet, but it’s an interesting exploration of an eye-catching solar thermal generator.

To get that JWST look, the build has 18 mirrors assembled on a 3D printed frame to approximate the shape of a larger parabolic reflector. The mirrors focus all the sunlight such that it winds up heating water passing through an aluminum plate. Each mirror was custom made using laser cut acrylic and mirror film. Each mirror’s position and angle can be adjusted delicately with screws and a nifty sprung setup, which is a whole lot simpler than the mechanism used on the real thing. The whole assembly is on a mount that allows it to track the movement of the sun to gain the most sunlight possible. There’s a giant laser-cut wooden gear on the bottom that allows rotation on a big Lazy Susan bearing, as well as a servo-driven tilting mechanism, with an Arduino using light dependent resistors to optimally aim the device.

It’s a cool-looking set up, but how does it compare with photovoltaics? Not so well. The mirror array was able to deliver around 1 kilowatt of heat into the water passing through the system, heating it to a temperature of approximately 44 C after half an hour. The water was warmed, but not to the point of boiling, and there’s no turbines or anything else hooked up to actually take that heat and turn it into electricity yet. Even if there were, it’s unlikely the system would reach the efficiency of a similarly-sized solar panel array. In any case, so far, the job is half done. As explained in the build video, it could benefit from some better mirrors and some structural improvements to help it survive the elements before it’s ready to make any real juice.

Ultimately, if you need solar power fast, your best bet is to buy a photovoltaic array. Still, solar thermal is a concept that has never quite died out.

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The London Underground Is Too Hot, But It’s Not An Easy Fix

The London Underground is an iconic piece of Victorian era engineering. What started in 1863 quickly became a core piece of infrastructure that would define the modern character of the British capital. It’s grown and changed immensely in the many years that have passed. Sadly, increasing patronage and more trains have created problems that the original designers never envisaged.

Deep in those London tunnels lies an engineering challenge. The Tube is literally cooking itself. Every day, millions of commuters descend into a network of tunnels that have been absorbing heat since the reign of Queen Victoria. Those clay-lined tubes have been soaking up excess thermal energy like a giant underground radiator, and now they’re giving it back with interest. The tunnels are simply too hot, and cooling them down is inordinately difficult.

The Perfect Storm of Thermal Chaos

The Tube’s heat problem isn’t just about one thing gone wrong – it’s about everything gone wrong at once. When Victorian engineers designed these tunnels, cooling wasn’t a major consideration. The tight, compact tunnels were built deep, nestled in the clay beneath London. In the early days, temperatures in the Underground were considered comfortably low.

“The Underground’s the only spot for comfort when the days are hot; it is cooler below.” – London Underground poster, 1926

Originally, the clay surrounding the tunnels sat at around 14°C, acting as a heat sink for the network. However, over the years, with more trains coming and going and more heat pouring in, the temperature has risen. It now typically sits anywhere from 19° to 26 °C. That’s just the earth around the tunnels, though. Air temperatures are worse—hitting as high as 47°C during a 2006 heatwave. The problem has been a continual bugbear of the beloved Tube, with concerns that future heatwaves could see temperatures rise ever higher. Continue reading “The London Underground Is Too Hot, But It’s Not An Easy Fix” →

Building AI Models To Diagnose HVAC Issues

HVAC – heating, ventilation, and air conditioning – can account for a huge amount of energy usage of a building, whether it’s residential or industrial. Often it’s the majority energy consumer, especially in places with extreme climates or for things like data centers where cooling is a large design consideration. When problems arise with these complex systems, they can go undiagnosed for a time and additionally be difficult to fix, leading to even more energy losses until repairs are complete. With the growing availability of platforms that can run capable artificial intelligences, [kutluhan_aktar] is working towards a system that can automatically diagnose potential issues and help humans get a handle on repairs faster.

The prototype system is designed for hydronic (water-based) systems and uses two separate artificial intelligences, one to analyze thermal imagery of the system and look for problems like leaks, hot spots, or blockages, and the other to listen for anomalous sounds especially relating to the behavior of cooling fans. For the first, a CNC-like machine was built to move a thermal camera around a custom-built model HVAC system and report its images back to a central system where they can be analyzed for anomalies. The second system which analyses audio runs its artificial intelligence on a XIAO ESP32C6 and listens to the cooling fans running in the model.

One problem that had to be tackled before any of this could be completed was actually building an open-source dataset to train the AI on. That’s part of the reason for the HVAC model in this project; being able to create problems to train the computer to detect before rolling it out to a larger system. The project’s code and training models can be found on its GitHub page. It seems to be a fairly robust solution to this problem, though, and we’ll be looking forward to future versions running on larger systems. Not everyone has a hydronic HVAC system, though. As heat pumps become more and more popular and capable, you’ll need systems to control those as well.

Candle Powered Lantern Isn’t As Silly As You Think

[Gilles Messier] at the Our Own Devices YouTube channel recently took a look at an interesting device — an electric lantern powered by a candle. At first glance, this sounds completely absurd. Why use a candle to power LEDs when you can use the light from the candle itself? This gadget has a trick up its sleeve, though. It lets candle light out and uses the heat from the candle flame to generate power for the LEDs.

The small Peltier “solid-state heat pump” module in the lantern acts as a thermoelectric generator, converting heat from the candle into electricity for the LEDs. The genius of the device is how it handles the candle “exhaust”.  A bimetallic disk in the chimney of the lantern closes when the air inside the device is hot. The Peltier device converts the heat differential to electricity, causing the air inside the lantern to cool. Meanwhile, the candle is beginning to starve for oxygen.  Once the air cools down a bit, the disk bends, allowing stale smoke out, and fresh air in, allowing the candle to burn brightly again. Then the cycle repeats.

[Gilles] does a deep dive into the efficiency of the lantern, which is worth the price of admission alone. These lanterns are pretty expensive — but Peltier modules are well-known by hackers. We’re sure it won’t be too hard to knock together a cheap version at home.

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Using The Wind And Magnets To Make Heat

On the face of it, harnessing wind power to heat your house seems easy. In fact some of you might be doing it already, assuming you’ve got a wind farm somewhere on your local grid and you have an electric heat pump or — shudder — resistive heaters. But what if you want to skip the middleman and draw heat directly from the wind? In that case, wind-powered induction heating might be just what you need.

Granted, [Tim] from the Way Out West Blog is a long way from heating his home with a windmill. Last we checked, he didn’t even have a windmill built yet; this project is still very much in the experimental phase. But it pays to think ahead, and with goals of simplicity and affordability in mind, [Tim] built a prototype mechanical induction heater. His design is conceptually similar to an induction cooktop, where alternating magnetic fields create eddy currents that heat metal cookware. But rather than using alternating currents through large inductors, [Tim] put 40 neodymium magnets with alternating polarity around the circumference of a large MDF disk. When driven by a drill press via some of the sketchiest pullies we’ve seen, the magnets create a rapidly flipping magnetic field. To test this setup, [Tim] used a scrap of copper pipe with a bit of water inside. Holding it over the magnets as they whiz by rapidly heats the water; when driven at 1,000 rpm, the water boiled in about 90 seconds. Check it out in the video below.

It’s a proof of concept only, of course, but this experiment shows that a spinning disc of magnets can create heat directly. Optimizing this should prove interesting. One thing we’d suggest is switching from a disc to a cylinder with magnets placed in a Halbach array to direct as much of the magnetic field into the interior as possible, with coils of copper tubing placed there.
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