Laptop USB-C Charging Hack Lets You Leave The Brick At Home

April 17, 2022 by Dan Maloney 47 Comments

At their best, laptops are a compromise design. Manufacturers go to great lengths to make the slimmest, lightest, whatever-est laptops possible, and the engineering that goes into doing so is truly amazing. But then they throw in the charger, which ends up being a huge brick with wire attached to it, and call it a day.

Does it have to be that way? Probably, but that doesn’t mean we can’t try to slim down the overall footprint of laptops at least a little. That’s what [Joe Gaz] did when he hacked his laptop to allow for USB-C charging. Tired of the charger anchoring down his HP X360, [Joe] realized that he could harvest the PCB from a USB-C charger adapter dongle and embed it inside his laptop. We’ve seen similar modifications made to Thinkpads in the past, and it’s good to see the process isn’t that far removed with other brands.

After popping open the laptop, which is always an adventure in reverse mechanical engineering, he found that removing the OEM charger jack left just enough room for the USB-C charger. Mounting the board required a 3D printed bracket, while enlarging the original hole in the side of the laptop case took some cringe-inducing work with a file. It looked like it was going to be pretty sloppy at first, but he ended up doing a pretty neat job in the end. The whole modification process is in the video below.

The end result is pretty slick — [Joe] can now carry a much more compact USB wall-wart-style charger, or eschew the charger altogether and rely on public USB charging stations. Either way, it sure beats lugging a brick around. If you’re interested in laptop hacking, or even if you just want to harvest the goodies from a defunct machine, check out this guide to laptop anatomy by our own [Arsenijs Picugins].

Continue reading “Laptop USB-C Charging Hack Lets You Leave The Brick At Home” →

Desktop Performance In A Custom Mac Laptop

March 24, 2022 by Bryan Cockfield 17 Comments

Most of us either own or have used a laptop at some point. For traveling, as a student, or even for browsing Hackaday on the couch in front of the TV, they are pretty much indispensable. They do tend to have a sharp performance reduction compared to a desktop though thanks to the thermal and battery limitations of a portable form factor. [Scott Yu-Jan] wanted to solve that in his own life by building a custom Mac laptop with none of these downsides.

Noticing that a modern iPad Mini has exactly the same width of his Mac Mini, [Scott] set about combining the two devices into a single unit that he could assemble when traveling. A 3D printed case with a traditional laptop clamshell design takes care of physically combining these two devices, and a USB-C cable between the two takes care of combining them in software thanks to Apple’s Duet program. While this has better performance than a Macbook Pro it might actually have some perks, since Apple continues to refuse to make a laptop with a touchscreen.

There are some downsides, of course. The price is higher than a comparable Macbook Pro for the iPad and Mac together, plus it doesn’t include a keyboard or mouse. It also has no battery, so it needs to be plugged in. In the follow-up video linked below, though, [Scott] notes that for him this still made sense as he uses the Mac and iPad individually already, and only works remotely at places that have power outlets readily available. For the average person, though, we might recommend something different if you really need an esoteric laptop-like machine.

Thanks to [Varun] for originally sending in this tip!

Continue reading “Desktop Performance In A Custom Mac Laptop” →

Remoticon 2021 // Arsenijs Tears Apart Your Laptop

March 17, 2022 by Dave Rowntree 9 Comments

Hackaday’s own [Arsenijs Picugins] has been rather busy hacking old laptops apart and learning what can and cannot be easily reused, and presents for the 2021 Hackaday Remoticon, a heavily meme-loaded presentation with some very practical advice.

Full HD, IPS LCD display with touch support, reused with the help of a dedicated driver board

What parts inside a dead laptop are worth keeping? Aside from removable items like RAM stick and hard drives, the most obvious first target is the LCD panel. These are surprisingly easy to use, with driver boards available on the usual marketplaces, so long as you make sure to check the exact model number of your panel is supported.

Many components inside laptops are actually USB devices, things like touch screen controllers, webcams and the like are usually separate modules, which simply take power and USB. This makes sense, since laptops already have a fair amount of external USB connectivity, why not use it internally too? Other items are a bit trickier: trackpads seem to be either PS/2 or I²C and need a bit more hardware support. Digital microphones mostly talk I²S, which means some microcontroller coding.

Some items need a little more care, however, so maybe avoid older Dell batteries, with their ‘spicy pillow’ tendencies. As [Arsenijs] says, take them when they are ripe for the picking, but not too ripe. Batteries need a little care and feeding, make sure you’ve got some cell protection, if you pull raw cells! Charging electronics are always on the motherboard, so that’s something you’ll need to arrange yourself if you take a battery module, but it isn’t difficult, so long as you can find your way around SMBus protocol.

These batteries are too ripe. Leave them alone.

Older laptops were much more modular and some even designed for upgrade or modification, and this miniaturization-driven trend of shrinking everything — where a laptop now needs to be thin enough to shave with — is causing some manufacturers to move in a much more proprietary direction regarding hardware design.

This progression conflicts with our concerns of privacy, repairability and waste elimination, resulting in closed boxes filled with unrepairable, non-reusable black boxes. We think it’s time to take back some of the hardware, so three cheers to those taking upon themselves the task to reverse engineer and publish reusability information, and long may it be possible to continue.

Continue reading “Remoticon 2021 // Arsenijs Tears Apart Your Laptop” →

A PoE adapter's RJ45 jack added inside an Acer laptop

Laptop Empty Space Filled With RS485 And PoE

January 5, 2022 by Arya Voronova 6 Comments

Out of all the laptop upgrade options typically available, you wouldn’t expect this specific one. [controlmypad] decided to take a part of his RS485 device programming workflow and put it inside of a spare laptop he picked up for cheap. Typically, he’d occupy some desk space and lay out an unwieldy combination of a USB-RS485 dongle, a PoE power injector, a PSU for that injector, and a few cables to join it all – being extra weight in the tool bag, cluttering the workspace when laid out, and the RS485 adapter slowly wearing out the USB ports during the work-related motions. No reason that all of this couldn’t be packed inside a laptop, however.

What helps a lot is that, in many modern cheap laptops, the motherboard is fairly small, and the DVD drive plastic placeholder can be omitted without second thought. Cutting off the plastic molding from both of the adapters turns them into a nicely reusable circuit board and a small PoE module, respectively. After laborious yet careful cutting of the laptop case with a hobby knife, the PoE injector fits right in and, essentially, adds an extra RJ45 port to the laptop. From where the Hackaday.io write-up left off, it doesn’t seem like this mod got fully completed, but most of the important details are there for us to learn from. What got left out is connecting it to an internal USB port (should help that the motherboard’s schematics are available online), as well as creating 12V-24V from the laptop’s power rails. At this point, however, this mod is a big step forward usability-wise, even if it still requires an external PSU.

Laptop internal upgrade projects are rare but cherished – it’s a combination of “daring”, “inquisitive” and “meticulous” that results in people successfully hacking on a thing they certainly were not meant to hack, and have that thing serve their needs better. Apart from all the EEE PC upgrade options that set the bar for a generation of laptop modders, there’s a myriad of unconventional laptop modification vectors – you could do a thorough from-scratch Type-C charging port conversion, replace your webcam with an FSF-endorsed open firmware WiFi dongle, build in a “12-axis” sensor for auto-orientation and data-logging, or invent a remote self-destruct mechanism for your laptop. Those are, indeed, quite a few things you won’t typically find in the list of available options while customizing your laptop at the manufacturer website.

Linux Fu: The Ultimate Dual Boot Laptop?

November 30, 2021 by Al Williams 37 Comments

I must confess, that I try not to run Windows any more than absolutely necessary. But for many reasons, it is occasionally necessary. In particular, I have had several laptops that are finicky with Linux. I still usually dual boot them, but I often leave Windows on them for one reason or another. I recently bought a new Dell Inspiron and the process of dual booting it turned out to be unusually effective but did bring up a few challenges.

If you ever wanted a proper dual-booting laptop, you’ll be interested in how this setup works. Sure, you can always repartition the drive, but the laptop has a relatively small drive and is set up very specifically to work with the BIOS diagnostics and recovery so it is always a pain to redo the drive without upsetting the factory tools.

Since the laptop came with a 512 GB NVMe drive, I wanted to upgrade the drive anyway. So one option would have been to put a bigger drive in and then go the normal route. That was actually my intention, but I wound up going a different way.

Continue reading “Linux Fu: The Ultimate Dual Boot Laptop?” →

Laptop Gets Fixed By Simply Removing Problem Component

September 15, 2021 by Donald Papp 30 Comments

We wouldn’t go so far as to say “don’t try this at home”, but the way [Troy] brought an expensive (but out of warranty) laptop back to life is interesting, even if it shouldn’t be anyone’s Plan A for repair work.

It started with a friend’s Alienware laptop that would only boot to a black screen and get very hot in the process. With the help of a thermal imaging camera and some schematics, [Troy] was able to see that one of the closely-spaced MOSFETs in the power supply appeared to be the culprit. Swapping the power MOSFETs out with replacements seemed a reasonable approach, so armed with a hot air rework station he got to work. But that’s where problems began.

The desoldering process was far from clean, in part because the laptop’s multi-layer PCB had excellent thermal management, sucking away heat nearly as fast as [Troy]’s hot air gun could lay it down. It ended up being a messy slog of a job that damaged some of the pads. As a result, the prospects of soldering on a replacement was not looking good. But reviewing the schematic and pondering the situation gave [Troy] an idea.

An open laptop showing a diagnostic tool on the screen — One expensive laptop, brought back to service.

According to the schematic, the two MOSFETs (at least one of which was faulty) had parallel counterparts on the other side of the board. This is typically done to increase capacity and spread the thermal load somewhat. However, according to the current calculations on the schematic, these parts are expected to handle about 20 A in total, but the datasheets show that each of the MOSFETs could handle that kind of current easily (as long as heat sinking could keep up.) In theory, the laptop didn’t need the extra capacity.

Could the laptop “just work” now that the faulty part had simply been removed? [Troy] and his friend [Mike] were willing to give it a shot, so after cleaning up the mess as best they could, they powered the laptop on, and to their mild surprise, everything worked! Some stress testing with intensive gaming showed that the thermal problems were a thing of the past.

Simply removing a part may not be the best overall repair strategy, but much like shrinking a hot air rework station by simply cutting it in half, it’s hard to argue with results.

Hands-On: MNT Reforms The Laptop

August 26, 2021 by Kerry Scharfglass 120 Comments

When we met our contact from MNT in the coffee shop, he was quietly working away on his laptop. Jet black and standing thick it was like an encyclopedia that didn’t quite blend in with the sea of silver MacBook lookalikes on the surrounding tables. After going through all the speeds and feeds we eagerly got our 64 piece driver kit out to open it up and see what made this marvel tick, but when the laptop was turned over it became clear that no tools were needed. The entire bottom of the machine was a single rectangle of transparent acrylic revealing everything from sharp white status LEDs on the bare mainboard to individual 18650 LiFePO4 battery cells in a tidy row. In a sense that’s the summary of the entire product: it’s a real laptop you can use to get work done, and every element of it from design to fabrication is completely transparent.

a view of the inside of a MNT Reform laptop, showing screen and keyboard — The MNT Reform

The device pictured here is called the Reform and is designed and manufactured by MNT, a company in Berlin, Germany (note MNT stands for MNT, it’s not an acronym). The Reform is a fully open source laptop which is shipping today and available via distribution through Crowd Supply. If the aesthetic doesn’t make it clear the Reform is an opinionated product designed from the ground up to optimize for free-as-in-freedom: from it’s solid metal chassis to the blob-free GNU/Linux distribution running inside.

We’re here to tell you that we’ve held one, it’s real, and it’s very well built.

Continue reading “Hands-On: MNT Reforms The Laptop” →