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World’s Smallest LED Blinky

September 23, 2018 by 21 Comments

[Mike Harrison] is known for incredibly tiny soldering. Now he’s claiming a “world’s smallest” in the form of a stand-alone LED blinker, and we think he’s got the record.

He brought it along with him to Friday’s Beagleboard Bring-a-Hack, and we got a close look at the diminutive assembly. The project was dreamed up when [Mike] saw an announcement from Seiko about a new supercapacitor in a tiny package (likely the CPH3225A giving the blinky a footprint of 3.2 x 2.5 mm). With that in hand he added a PIC 10f322 microcontroller in a SOT23 package, an 0603 smoothing capacitor, and an SMD LED.

Blinky net to a metric ruler
US Quarter for scale (ruler is metric)
Charging jig doubles as a carrying case

With such a tiny package, the trickiest part is figuring out how to charge that supercap. [Mike] used a drill and hand files to make a square hole in a CR2032 battery holder to serve as a jig. The bottom of the supercap rests against the battery as a pogo pin makes the second connection to a terminal on the side of his assembly. It charges quickly and will happily blink away for about six minutes after charging.

Mike set out to make two of these, but dropped the second supercap when at his workbench to be forever lost in the detritus common to every electronics workshop. When he first pulled it out at the meetup we were on a rooftop terrace and we were more than a bit concerned that this would just blow away. How do you begin to fabricate such a tiny assembly? He used UV cured epoxy to glue them together first, then somehow completed the soldering by hand!

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Unphotogenic Lighting As A Feature

September 12, 2018 by 13 Comments

Have you ever taken a picture indoors and had unsightly black bars interrupt your otherwise gorgeous photo? They are caused by lighting which flickers in and out in its normal operation. Some people can sense it easier than others without a camera. The inconsistent light goes out so briefly that we usually cannot perceive it but run-of-the-mill camera phones scan rows of pixels in sequence, and if there are no photons to detect while some rows are scanned, those black bars are the result. Annoying, right?

What if someone dressed that bug of light up as a feature? Instead of ruining good photos, researchers at the University of California-San Diego and the University of Wisconsin-Madison have found out what different frequencies of flicker will do to a photograph. They have also experimented with cycling through red, green, and blue to give the effect of a poorly dubbed VHS.

There are ways an intelligent photographer could get around the photo-ruining effect with any smartphone. Meanwhile DSLR cameras are already immune and it won’t work in sunlight, so we are not talking about high security image protection. The neat thing is that this should be easy to replicate with some RGB strips and a controller. This exploits the row scanning of new cameras, so some older cameras are immune.

Less Is More: A Micromatrix Display In A Square Inch

September 12, 2018 by 7 Comments

In your living room, the big display is what you want. But in an embedded project, often less is more. We think [bobricius] will agree since he submitted a tiny 4×5 LED display into our square inch challenge. The board features an ATtiny CPU and twenty SMD LEDs in a nice grid. You can see them in action, scrolling to some disco music in the video below.

There is plenty of room left in the CPU for bigger text strings — the flash memory is just over 10% full. A little side-mounted header makes it easy to program the chip if you want to change anything.

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Monitoring blinking LED for home power usage

Monitoring Power By Counting Blinks

September 5, 2018 by 14 Comments

What do you do when you want to add a new feature to some electronics but you can’t or don’t want to tear into the guts? You look for something external with which you can interface. We like these hacks because they take some thinking outside the box, literally and figuratively, and often involve an Aha! moment.

[Simon Aubury’s] big household load was electric heating and his ancient heaters didn’t provide any way to monitor their usage. His power meters weren’t smart meters and he didn’t want to open them up. But the power meters did have an external LED which blinked each time 1 Wh was consumed. Aha! He could monitor the blinks.

Home power usage graph
Maximum is white, average is orange, and minimum is blue.

Doing so was simple enough. Just point photoresistors at the two meter’s LEDs and connect them and capacitors to a Raspberry Pi’s GPIO pins. Every time a pulse is detected, his Python code increments the LED’s counter and every fifteen minutes he writes the counters to an SQL database. Analysing his data he saw that nothing much happens before 5 AM and that the lowest daytime usage is around noon. The maximum recorded value was due to a heater accidentally being left on and the minimum is due to a mini holiday. Pretty good info given that all he had to go on was a blinking light.

Where else are there LED indicators which you can tap into? Here’s an only slightly more invasive usage where a washing machine’s “end of cycle” LED  was removed and the power going to it was rerouted to an Arduino for remote monitoring.

When Are Dumb LEDs The Smart Choice?

September 4, 2018 by 25 Comments

A couple years ago I got into making electronic conferences badges by building a device for DEFCON 25 shaped like a dragonfly. Like all badges the most important design factor was quite literally how flashy it was, and two years ago I delivered on that with ten RGB LEDs. At the time I planned to hand-assemble each and every of the 105 badges at my kitchen table. Given those constraints, and a desire for electrical and programmatic simplicity, I landed on using APA102s (DotStar’s in Adafruit parlance) in the common 5050 sized package. They were easy to place, easy to design with electrically, simple to control, and friendly to a human pick-n-place machine. Though by the end of the production run I had discovered a few problems, the APA102s were a success.

This year I made a new and improved version of the dragonfly, but applying my lessons learned led me to choose a very different LED architecture than 2017. I swapped out the smart LEDs for dumb ones.

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The Quest For High Powered Blinky And Buzzing

September 3, 2018 by 3 Comments

Sometimes, we need devices to notify us of something. The oven timer is going off. Your phone has a push notification. The smoke detector battery is getting low. All of these problems can be solved with a buzzer or an LED. It’s a simple and cheap problem to solve.

But what if you need to know if something’s wrong with a diesel engine that throwing out 90 dB of noise? What if you’re not guaranteed to be around that engine? What if you need to tell everyone within a half mile that something is wrong. Again, LEDs and beepers, but the standard, off-the-shelf implementation isn’t going to cut it. You need massive amounts of buzzers and LEDs, and you’re going to need to drive them all with some reasonably high current. How do you solve that problem?

This is the problem [Tegwyn] had to solve for another one of his Hackaday Prize entries. The solution is what you would expect — buzzers and LEDs — but he’s putting some serious current behind these devices. There are, in fact, thermal considerations taken into account when you’re beeping this many buzzers.

The LEDs for this project are a handful of blindingly bright 1209 and 1206 SMD parts, and the buzzer is an obnoxiously loud SMD 97 dB buzzer. There are eight buzzers on this board. So, how do you drive these power-hungry devices? [Tegwyn] is using an L293E half-bridge motor driver, in a ‘Power-DIP’ package for relatively effective heat dissipation. Does it work? Oh, yes, and it’s very annoying. Take a look at the video below and judge for yourself. You can, indeed, make something louder and more annoying by adding more power.

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LED-ifying A Guitar

September 1, 2018 by 12 Comments

Say you have a guitar, an expensive guitar – one of only three like it. And say this guitar sounds great, but it’s missing something. It needs something, but something that won’t ruin the finish. Over at Sparkfun, [Englandsaurus] was asked to come up with a really cool looking mod to a three-of-a-kind guitar – covering the body with LED strips to create light patterns on the guitar.

In order not to damage or modify the guitar [Englandsaurus] sandwiched the body between two plexiglass sheets, connected together by 3D printed clips. The clips have a dual purpose – they hold the plexiglass pieces to the guitar and also act as conduits for a pair of fiber optic tubes that run around the edge of the body. In order that the color goes all the way around the guitar’s edge without a break in the light, the fiber optic cables are offset. At each clip light is fed into them. One cable runs between two clips, skipping one in between, and the second cable runs between the skipped clips. This allows light to flow around the guitar’s body.

At nearly 500W at full-white, these LEDs draw a lot of power, however, at full brightness they’re overpoweringly bright, so [Englandsaurus] used some WonderFlex, a moldable, diffuse plastic sheet, to cover them. Even with this, the LEDs aren’t run at full brightness. The fiber optic cables, though, need full brightness due to their covering.

Around 1600 LEDs went in to this mod and the guitar itself hasn’t been modified.  Everything is removable, and the guitar would go back to its original self if the strips were taken off. Take a look at Strumbot, another project where the original guitar wasn’t modified, or a really cool scrap metal guitar.

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