A 3D Printed Paint Mixer

August 31, 2020 by Danie Conradie 9 Comments

To get the perfect mix for your paint, you need a good shake that is as random as possible. [Mark Rhodes] wanted to automate the process of mixing paint, so he built a 3D printed shaker to thoroughly shake small paint bottles. Using only a single motor, it shakes the bottle along three axes of rotation and one axis of translation.

A cylindrical container is attached to a U-shaped bracket on each end, which in turn is attached to a rotating shaft. Only one of these shafts are powered, the other is effectively an idler. When turned on, it rotates the cylinder partially around the pitch and yaw axis, 360 degrees around the roll axis, and reciprocates it back and forth. The design appears to be based on an industrial mixer known as a “Turbula“. Another interesting feature is how it holds the paint bottle in the cylinder. Several bands are stretched along the inside of the cylinder, and by rotating one of the rings at the end, it creates an hourglass-shaped web that can tightly hold the paint bottle.

The mechanism is mounted on a 3d printed frame that can be quickly clamped to a table. The Twitter post embedded below is a preview for a video [Mark] is working for his Youtube channel, along with which he will also release the 3D files.

Mixing machines come in all shapes and sizes, and we’ve seen a number of 3D printed versions, including a static mixer and a magnetic stirrer.

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Weird World Of Microwaves Hack Chat

December 16, 2019 by Dan Maloney 2 Comments

Join us on Wednesday, December 18 at noon Pacific for the Weird World of Microwaves Hack Chat with Shahriar Shahramian! We’ve been following him on The Signal Path for years and are excited to pick his brain on what is often considered one of the dark arts of electronics.

No matter how much you learn about electronics, there always seems to be another door to open. You think you know a thing or two once you learn about basic circuits, and then you discover RF circuits. Things start to get a little strange there, and stranger still as the wavelengths decrease and you start getting into the microwave bands. That’s where you see feed lines become waveguides, PCB traces act as components, and antennas that look more like musical instruments.

Shahriar is no stranger to this land. He’s been studying millimeter-wave systems for decades, and his day job is researching millimeter-wave ASICs for Nokia Bell Labs in New Jersey, the birthplace of the transistor. In his spare time, Shahriar runs The Signal Path, a popular blog and YouTube channel where he dives tear-downs, explanations, and repairs of incredibly sophisticated and often outrageously expensive equipment.

We’ll be sitting down with Shahriar this week for the last Hack Chat of 2019 with a peek inside his weird, wonderful world of microwaves. Join us with your questions about RF systems, microwaves in the communication industry, and perhaps even how he manages to find the gear featured on his channel.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, December 18 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

Bike-Mounted Synthetic-Aperture Radar Makes Detailed Images

August 15, 2019 by Dan Maloney 19 Comments

Synthetic-aperture radar, in which a moving radar is used to simulate a very large antenna and obtain high-resolution images, is typically not the stuff of hobbyists. Nobody told that to [Henrik Forstén], though, and so we’ve got this bicycle-mounted synthetic-aperture radar project to marvel over as a result.

Neither the electronics nor the math involved in making SAR work is trivial, so [Henrik]’s comprehensive write-up is invaluable to understanding what’s going on. First step: build a 6-GHz frequency modulated-continuous wave (FMCW) radar, a project that [Henrik] undertook some time back that really knocked our socks off. His FMCW set is good enough to resolve human-scale objects at about 100 meters.

Moving the radar and capturing data along a path are the next steps and are pretty simple, but figuring out what to do with the data is anything but. [Henrik] goes into great detail about the SAR algorithm he used, called Omega-K, a routine that makes use of the Fast Fourier Transform which he implemented for a GPU using Tensor Flow. We usually see that for neural net applications, but the code turned out remarkably detailed 2D scans of a parking lot he rode through with the bike-mounted radar. [Henrik] added an auto-focus routine as well, and you can clearly see each parked car, light pole, and distant building within range of the radar.

We find it pretty amazing what [Henrik] was able to accomplish with relatively low-budget equipment. Synthetic-aperture radar has a lot of applications, and we’d love to see this refined and developed further.

[via r/electronics]

Dirty Video Mixing With The Raspberry Pi Zero

October 9, 2018 by Tom Nardi 32 Comments

Don’t get too excited now, we aren’t talking about that kind of dirty video. There’s plenty of other places on the Internet you can go to find that sort of thing. No, this video mixer is “dirty” because it combines two composite video streams into one garbled up mess that’s best viewed on an old CRT TV. Why, you may ask? Because rock and roll, that’s why.

Created by [Luke Blackford] as a visual for his band’s performances, the “Dirty Pi” is an exceptionally simple way to create some wild imagery with two Raspberry Pi Zeros. It might not be the most practical of devices, but if you want so throw some creepy looking video up on screens all over the house (say for an upcoming Halloween party), this is a fantastic way to do it on the cheap.

The idea is simple: connect the oft-forgotten composite video outputs of two Pi Zeros to a potentiometer, which then leads to the display. Play different videos on the Pis with the media player of your choice, and twiddle the potentiometer to create ghosting and interference. If you want to get that true 1980’s retro feel, put the whole thing into an old VHS cassette like [Luke] did, and you’re ready to rock.

Those who’ve been around the block a few times might recognize this trick as a variation of the [Karl Klomp] Dirty Video Mixer, and [Luke] tells us he likes this project because he was able to pull it off without writing any code or even doing any complex wiring, though he does imagine a future version where he adds some remote control functionality.

If you like your video mixers with more smarts and less dirt, we’ve covered a very slick build using the LM1881 in the past.

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A Radar Module Teardown And Measuring Fan Speed The Hard Way

August 14, 2018 by Dan Maloney 12 Comments

If you have even the slightest interest in microwave electronics and radar, you’re in for a treat. The Signal Path is back with another video, and this one covers the internals of a simple 24-GHz radar module along with some experiments that we found fascinating.

The radar module that [Shahriar] works with in the video below is a CDM324 that can be picked up for a couple of bucks from the usual sources. As such it contains a lot of lessons in value engineering and designing to a price point, and the teardown reveals that it contains but a single active device. [Shahriar] walks us through the layout of the circuit, pointing out such fascinating bits as capacitors with no dielectric, butterfly stubs acting as bias tees, and a rat-race coupler that’s used as a mixer. The flip side of the PCB has two arrays of beam-forming patch antennas, one for transmit and one for receive. After a few simple tests to show that the center frequency of the module is highly variable, he does a neat test using gimbals made of servos to sweep the signal across azimuth and elevation while pointing at a receiving horn antenna. This shows the asymmetrical nature of the beam-forming array. He finishes up by measuring the speed of a computer fan using the module, which has some interesting possibilities in data security as well as a few practical applications.

Even though [Shahriar]’s video tend to the longish side, he makes every second count by packing in a lot of material. He also makes complex topics very approachable, like what’s inside a million-dollar oscilloscope or diagnosing a wonky 14-GHz spectrum analyzer.

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The Hot And Cold Of Balanced Audio

July 27, 2018 by Dan Maloney 45 Comments

A few summers of my misspent youth found me working at an outdoor concert venue on the local crew. The local crew helps the show’s technicians — don’t call them roadies; they hate that — put up the show. You unpack the trucks, put up the lights, fly the sound system, help run the show, and put it all back in the trucks at the end. It was grueling work, but a lot of fun, and I got to meet people with names like “Mister Dog Vomit.”

One of the things I most remember about the load-in process was running the snakes. The snakes are fat bundles of cables, one for audio and one for lighting, that run from the stage to the consoles out in the house. The bigger the snakes, the bigger the show. It always impressed me that the audio snake, something like 50 yards long, was able to carry all those low-level signals without picking up interference from the AC thrumming through the lighting snake running right alongside it, while my stereo at home would pick up hum from the three-foot long RCA cable between the turntable and the preamp.

I asked one of the audio techs about that during one show, and he held up the end of the snake where all the cables break out into separate connectors. The chunky silver plugs clinked together as he gave his two-word answer before going back to patching in the console: “Balanced audio.”

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Understanding A MOSFET Mixer

June 11, 2018 by Al Williams 23 Comments

A mixer takes two signals and mixes them together. The resulting output is usually both frequencies, plus their sum and their difference. For example, if you feed a 5 MHz signal and a 20 MHz signal, you’d get outputs at 5 MHz, 15 MHz, 20 MHz, and 25 MHz. In a balanced mixer, the original frequencies cancel out, although not all mixers do that or, at least, don’t do it perfectly. [W1GV] has a video that explains the design of a mixer with a dual gate MOSFET, that you can see below.

The dual gate MOSFET is nearly ideal for this application with two separate gates that have effectively infinite input impedance. [Stan] takes you through the basic circuit and explains the operation in whiteboard fashion.

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