DIY Lasers Hack Chat

October 5, 2020 by Dan Maloney 10 Comments

Join us on Wednesday, October 7th at noon Pacific for the DIY Lasers Hack Chat with Les Wright!

It’s not too much of a reach to say that how we first experienced the magic of lasers sort of dates where we fall on the technology spectrum. For the youngest among us, lasers might have been something trivial, to be purchased for a couple of bucks at the convenience store. Move back a few decades and you might have had to harvest a laser from a CD player to do some experiments, or back further, perhaps you first saw a laser in high school physics class, with that warm, red-orange glow of a helium-neon tube.

But back things up only a few decades before that, and if you wanted to play with lasers, you had to build one yourself. It was a popular if niche hobby with a dedicated following of amateur physicists who scrounged around for the unlikely parts needed: ruby rods, quartz-glass tubes, and exotic dyes. Couple them together with high-voltage power supplies, vacuum pumps made from converted refrigerator compressors, and homemade optical benches, and if the stars aligned, these parts could be coaxed into producing a gloriously intense burst of light, which as often as not hooked its creator as a lifelong laser addict.

We’re not sure which camp Les Wright falls into, but from the content of his growing YouTube channel, we’d say he’s caught the laser bug. We recently took a look at his high-performance nitrogen laser, which he’s been having fun with as the basis for a tunable dye laser. Along the way he’s been necessarily mucking around with high-voltage power supplies, oscilloscopes, and the occasional robot or two.

Les will stop by the Hack Chat to talk about everything going on in his lab, with a focus on his laser experiments. Join us with your questions on DIY lasers, and stop by to pick up some tricks that might help you catch the laser bug too.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, October 4 at 12:00 PM Pacific time. If time zones baffle you as much as us, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

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Infinity Mirror At Warp Speed

September 11, 2020 by Brian McEvoy 10 Comments

Inventing often combines more than one old ideas into a new one. Even when the fused things are similar, the result can be more valuable than the sum of its parts. Unlike those analog watches with a digital clock below the face, when [Mojoptix] combined the re-reflecting properties of an infinity mirror with the image twisting qualities of a funhouse mirror, we get more than just a pair of mirrors. The resulting images look like a lot of fun. Warping one surface of two parallel mirrors doesn’t just alter the result a bit, because the planes feed off each other’s view, the final product is an exponentially skewed show.

Our host mounts a 3D printed ring with an hubward-facing strip of LEDs to an ordinary glass mirror. Over that, he designs four mated plates that hold semi-reflective film sheets in different shapes. The first is a hyperbolic paraboloid, but it’s probably easier to think of it as shaped like a Pringles chip (crisp). Once the light is applied, it looks like a bowtie made by a deranged god or the start of an infinite rabbit hole of light and reflection. To further the madness, he hits us with four shapes at once, so we hope you’ll take a moment to enjoy the video below.

This guy is no stranger to optics, and we’ve reported on a couple of other cool inventions that teach a concept through demonstration. His precision calipers demonstrate the Moiré effect, and his digital sundial capitalizes on parallel light beams.

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Schlieren On A Stick

August 25, 2020 by Bryan Cockfield 10 Comments

Schlieren imaging is a technique for viewing the density of transparent fluids using a camera and some clever optical setups. Density of a fluid like air might change based on the composition of the air itself with various gasses, or it may vary as a result of a sound or pressure wave. It might sound like you would need a complicated and/or expensive setup in order to view such things, but with a few common things you can have your own Schlieren setup as [elad] demonstrates.

His setup relies on a cell phone, attached to a selfie stick, with a spherical mirror at the other end. The selfie stick makes adjusting the distance from the camera to the mirror easy, as a specific distance from the camera is required as a function of focal length. For cell phone cameras, it’s best to find this distance through experimentation using a small LED as the point source. Once it’s calibrated and working, a circular field of view is displayed on the phone which allows the viewer to see any change in density in front of the mirror.

The only downside of this build that [elad] notes is that the selfie stick isn’t stiff enough to prevent the image from shaking around a little bit, but all things considered this is an excellent project that shows a neat and useful trick in the photography/instrumentation world that could be useful for a lot of other projects. We’ve only seen Schlieren imaging once before and it used a slightly different method of viewing the changing densities.

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500 Lasers Are Not Necessarily Better Than One, But They Look Great

July 13, 2020 by Dan Maloney 29 Comments

If playing with but a single laser pointer is fun, then playing with 500 laser pointers must be 500 times the fun, right? So by extension, training 500 laser pointers on a single point must be the pinnacle of pointless mirth. And indeed it is.

When we first spotted this project, we thought for sure it was yet another case of lockdown-induced boredom producing an over-the-top build. Mind you, we have no problem with that, but in this case, [nanoslavic] relates that this is actually a project from a few years back. It’s really as simple as it looks: 500 laser pointer modules arranged on a plate with a grid of holes in a 25 by 20 array. As he placed the laser modules on the board with a glob of hot glue, he carefully aimed each one to hit a single point about a meter and a half away. There are also a handful of blue LEDs nestled into the array, because what project is complete without blue LEDs?

The modules are wired in concentric circuits and controlled by a simple bank of toggle switches. Alas, 500 converging ~~150-mW~~ 5 mW lasers do not a ~~75-W~~ 2.5 W laser make; when fully powered, the effect at the focal point is reported to be only a bit warm. But it looks incredible, especially through smoke. Throwing mirrors and lenses into the beam results in some interesting patterns, too.

You’ll still need to take safety seriously if you build something like this, of course, but this one is really just for show. If you’re really serious about doing some damage with lasers, check out the long list of inadvisable laser builds that [Styropyro] has accumulated — from a high-powered “lightsaber” to a 200-Watt laser bazooka.

(Terminate your beams carefully, folks. We don’t want anyone going blind.)

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Milling Dies And Injection Moulding Some Acrylic Lenses

July 7, 2020 by Adil Malik 18 Comments

[Zach] over at his channel Breaking Taps has put up an extraordinary account on manufacturing some homemade acrylic lenses. In the end, not only does he produce some beautiful concave lenses, he also covers the complete manufacturing process, from milling the aluminium die used for injection moulding to tweaking the parameters associated with injecting the actual acrylic, he even goes over the limitations of optics produced in this fashion.

What caught our eye in particular, was how [Zach] used the finished product to practically demonstrate photoelasticity originating from the stress induced by the moulding process. You might be familiar with describing the optical properties of a material by a single number, i.e its permittivity. But what happens if in addition to altering speed, the material also alters the polarisation and direction of light depending on the stress distribution within the material? Whilst a quantitative answer gets a bit complicated you can check out [Zach’s] additional videos to visualise the answer in a pretty and colourful way, without resorting to fancy computer simulations! If however, you really want to persist with the simulation route, check out our article on stress analysis in a totally different setting using Finite Element Analysis.

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Variable Mirror Changes Shape Under Pressure

June 27, 2020 by Dan Maloney 10 Comments

Unless you’re in a carnival funhouse, mirrors are generally dead flat and kind of boring. Throw in some curves and things get interesting, especially when you can control the curve with a touch of your finger, as with this variable surface convex mirror.

The video below starts off with a long but useful review of conic constants and how planes transecting a cone can create circles, parabolas, or ellipses depending on the plane’s angle. As [Huygens Optics] explains, mirrors ground to each of these shapes have different properties, which makes it hard to build telescopes that work at astronomical and terrestrial distances. To make a mirror that works over a wide range of distances, [Huygens Optics] built a mirror from two pieces of glass bonded together to form a space between the front and rear surface. The front surface, ground to a spherical profile, can be deformed slightly by evacuating the plenum between the two surfaces with a syringe. Atmospheric pressure bends the thinner front surface slightly, changing the shape of the mirror.

[Huygens Optics] also built an interferometer to compare the variable mirror to a known spherical reference. The data from the interferometer was fed to a visualization package that produced maps of the surface shape, which you can easily see changing as the pressure inside the mirror changes. Alas, a deeper dive into the data showed the mirror to be less than perfect, but it’s fascinating to think that a mirror can flex enough to change from elliptical to almost parabolic with nothing more than a puff of air.

We’ve seen a couple of interesting efforts from [Huygens Optics] before, including this next-level spirit level. He’s not all about grinding glass, though — witness this investigation into discriminating metal detectors.

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Teardown Of Oddball Night Vision Shows Off Retro-futuristic Vibe

April 8, 2020 by Donald Papp 14 Comments

Night vision aficionado [Nicholas C] shared an interesting teardown of a Norwegian SIMRAD GN1 night vision device, and posted plenty of pictures, along with all kinds of background information about their construction, use, and mounting. [Nicholas] had been looking for a night vision device of this design for some time, and his delight in finding one is matched only by the number of pictures and detail he goes into when opening it up.

The GN1 rocks an irresistible retro-futuristic look.

What makes the SIMRAD GN1 an oddball is the fact that it doesn’t look very much like other, better known American night vision devices. Those tend to have more in common with binoculars than with the GN1’s “handheld camera” form factor. The GN1 has two eyepieces in the back and a single objective lens on the front, which is off-center and high up. The result is a seriously retrofuturistic look, which [Nicholas] can’t help but play to when showing off some photos.

[Nicholas] talks a lot about the build and tears it completely down to show off the internal optical layout necessary to pipe incoming light through the image intensifier and bend it around to both eyes. As is typical for military hardware like this, it has rugged design and every part has its function. (A tip: [Nicholas] sometimes refers to “blems”. A blem is short for blemish and refers to minor spots on optics that lead to visual imperfections without affecting function. Blemished optics and intensifier tubes are cheaper to obtain and more common on the secondary market.)

In wrapping up, [Nicholas] talks a bit about how a device like this is compatible with using sights on a firearm. In short, it’s difficult at best because there’s a clunky thing in between one’s eyeballs and the firearm’s sights, but it’s made somewhat easier by the fact that the GN1 can be mounted upside down without affecting how it works.

Night vision in general is pretty cool stuff and of course DIY projects abound, like the OpenScope project which leverages digital cameras and 3D printing, as well as doing it the high-voltage image intensifier tube way.