CO2 laser cutting ceramic sheet under water film

Water Is The Secret Ingredient When Laser Cutting Ceramics To Make Circuits

[Ben Krasnow] over at Applied Science was experimenting with cutting inexpensive ceramic sheets with his cheap CO2 laser cutter when he found that (just as expected) the thermal shock of the CO2 beam would cause cracking and breaking of the workpiece. After much experimentation, he stumbled upon a simple solution: submersion under a thin layer of water was sufficient to remove excess heat, keeping thermal shock at bay, and eventually cutting the material. Some prior art was uncovered, which we believe is this PHD thesis (PDF) from Manchester University in the UK. This is a great read for anyone wanting to dig into this technique a little deeper.

The CO2 laser cutter is a very versatile tool, capable of cutting and etching a wide range of materials, many of natural origin, such as cardboard, leather and wood, as well as certain plastics and other synthetic materials. But, there are also materials that are generally a no-go, such as metals, ceramics and anything that does not absorb the laser wavelength adequately or is too reflective, so having another string in one’s bow is a good thing. After all, not everyone has access to a fibre laser.

After dispensing with the problem of how to cut ceramic, it got even more interesting. He proceeded to deposit conductive traces sufficiently robust to solder to. A mask was made from vinyl sheet and a squeegee used to deposit a thick layer of silver and glass particles 1 um or less in size. This was then sintered in a small kiln, which was controlled with a Raspberry Pi running PicoReFlow, and after a little bit of scrubbing, the surface resistance was a very usable 2 mΩ/square. Holes cut with the laser, together with some silver material being pushed through with the squeegee formed through holes with no additional effort. That’s pretty neat!

Some solder paste and parts were added to the demo board, and with an added flare for no real reason other than he could, reflowed by simply applying power direct to the board. A heater trace had been applied to the bottom surface, rendering the board capable of self-reflowing. Now that is cool!

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Super 8 Camera Brought Back To Life

The Super 8 camera, while a groundbreaking video recorder in its time, is borderline unusable now. Even if you can get film for it (and afford its often enormous price), it still only records on 8mm film which isn’t exactly the best quality of film around, not to mention that a good percentage of these cameras couldn’t even record audio. They were largely made obsolete by camcorders in the late ’80s and early ’90s, although some are still used for niche artistic purposes. If you’d rather not foot the bill for the film, though, you can still put one of these to work with the help of a Raspberry Pi.

[befinitiv] has a knack for repurposing antique analog equipment like this while preserving its aesthetic. While the bulk of the space inside of this camera would normally be used for housing film, this makes a perfect spot to place a Raspberry Pi Zero, a rechargeable battery, and a power converter circuit all in a 3D printed enclosure that snaps into the camera just as a film roll would have. It uses the Pi camera module but still makes use of the camera’s built in optics which include a zoom function. [befinitiv] also incorporated the original record button so that from the outside this looks like a completely unmodified Super 8 camera.

The camera can connect to a WiFi network and can stream live video to a computer, or it can record video files to an internal SD card. As a bonus, thanks to the power converter circuit, it is also capable of charging a cell phone. [befinitiv] notes that many of the aesthetic properties of 8 mm film seem to be preserved when using this method, and he has several theories as to why but no definitive answer. If you’d like to take a look at some of his other projects like this, check out this analog camera that is now able to take digital pictures. Continue reading “Super 8 Camera Brought Back To Life”

A conventiongoer plays Pokemon on a working Color Game Boy costume.

Convention Plays Pokemon On Giant Color Game Boy Costume

Standard cosplay is fun and all, but what is there for admirers to do but look you up and down and nitpick the details? Interactive cosplay, now that’s where it’s at. [Jaryd Giesen] knows this, and managed to pull together a working color Game Boy costume in a few days.

The original plan was to use a small projector on an arm, like one of those worm lights that helped you see the screen, but [Jaryd] ended up getting a secondhand monitor and strapping it to his chest. Then he took the rest of the build from there. Things are pretty simple underneath all that cardboard: there’s a Raspberry Pi running the RetroPie emulator, a Pico to handle the inputs, and two batteries — one beefy 12,000 mAH battery for the monitor, and a regular power pack for the Pi and the Pico.

As you’ll see in the build and demo video after the break, nearly 100 people stopped to push [Jaryd]’s buttons. They didn’t get very far in the game, but it sure looks like they had fun trying.

Since we’re still in a pandemic, you may want to consider incorporating a mask into your Halloween costume this year. Just a thought.

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Put A Landscape Scanner On Your Bike And Ride

Google have a fleet of cars travelling the roads of the world taking images for their online StreetView service. You could do much the same thing pedalling on two wheels, with the help of this landscape scanner from [Celian_31].

The basic concept is simple. A powerbank on the bike runs a Raspberry Pi, kitted out with its typical Pi Camera within a 3D-printed housing. A reed switch on the bike’s frame detects pulses from a magnet attached to the valve stem of one tire, and this is used to trigger the taking of photos at regular intervals with the aid of a Python script. Further scripts are then used to knit all the photos taken on a ride together into one contiguous image.

It’s unlikely you’ll recreate Google’s entire StreetView in this fashion. You’d probably want a spherical camera anyway. However, if you wish to undertake regular static surveillance of your local area in an inconspicuous fashion, this would be a great way to do it while also staying in shape. If you do that, please don’t tell us as it would be a major violation of operational security. We’d love to hear about any other projects, though! Video after the break.

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A Raspberry Pi-based COVID Green Pass validator verifies a QR code on a phone.

COVID Green Pass Validator With Raspberry Pi

It seems like every nation is dealing with the plague a little differently. In June, the EU instated a COVID Green Pass which comes in the form of a paper or digital QR code. It was designed to grease the wheels of travel throughout Europe and allow access to nursing homes. As of early August, the Green Pass is now required of those 12 and older in Italy to gain access to bars and restaurants, museums, theaters, etc. — anywhere people gather in sizeable groups. The Green Pass shows that you’ve either been vaccinated, have had COVID and recovered, or you have tested negative, and there are different half-lives for each condition: nine months for vaccinated, six for recovered, and just forty-eight hours for a negative test.

[Luca Dentella] has built a Green Pass validator using a Raspberry Pi and a Raspi camera. Actual validation must be done through the official app, so this project is merely for educational purposes. Here’s how it works: the user data including their status and the date/time of pass issuance are encoded into a JSON file, then into CBOR, then it is digitally signed for authenticity. After that, the information is zipped up into a base-45 string, which gets represented as a QR code on your phone. Fortunately, [Luca] found the Minister of Health’s GitHub, which does the hard work of re-inflating the JSON object.

[Luca]’s Pi camera reads in the QR and does complete validation using two apps — a camera client written in Python that finds QRs and sends them to the validation server, written in Node.js. The validation server does formal verification including verifying the signature and the business rules (e.g. has it been more than 48 hours since Karen tested negative?) Fail any of these and the red LED lights up; pass them all and you get the green light. Demo video is after the break.

Are you Canadian? Then check this out, eh?

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Even Faster Fourier Transforms On The Raspbery Pi Zero

Oftentimes in computing, we start doing a thing, and we’re glad we’re doing it. But then we realise, it would be much nicer if we could do it much faster. [Ricardo de Azambuja] was in just such a situation when working with the Raspberry Pi Zero, and realised that there were some techniques that could drastically speed up Fast Fourier Transforms (FFT) on the platform. Thus, he got to work.

The trick is using the Raspberry Pi Zero’s GPU to handle the FFTs instead of the CPU itself. This netted Ricardo a 7x speed upgrade for 1-dimensional FFTs, and a 2x speed upgrade for 2-dimensional operations.

The idea was cribbed from work we featured many years ago, which provided a similar speed up to the very first Raspberry Pi. Given the Pi Zero uses the same SoC as the original Raspberry Pi but at a higher clock rate, this makes perfect sense. However, in this case, [Ricardo] implemented the code in Python instead of C as suits his use case.

[Ricardo] uses the code with his Maple Syrup Pi Camera project, which pairs a Coral USB machine learning accelerator with a Pi Zero and a camera to achieve tasks such as automatic licence plate recognition or facemask detection. Fun!

An AMD GPU plugged into an ATX PSU and Raspberry PI CM4

Raspberry Pi With Some Serious Graphical Muscle

[Jeff Geerling] routinely tinkers around with Raspberry Pi compute module, which unlike the regular RPi 4, includes a PCI-e lane. With some luck, he was able to obtain an AMD Radeon RX 6700 XT GPU card and decided to try and plug it into the Raspberry Pi 4 Compute Module.

While you likely wouldn’t be running games with such as setup, there are many kinds of unique and interesting compute-based workloads that can be offloaded onto a GPU. In a situation similar to putting a V8 on a lawnmower, the Raspberry Pi 4 pulls around 5-10 watts and the GPU can pull 230 watts. Unfortunately, the PCI-e slot on the IO board wasn’t designed with a power-hungry chip in mind, so [Jeff] brought in a full-blown ATX power supply to power the GPU. To avoid problems with differing ground planes, an adapter was fashioned for the Raspberry Pi to be powered from the PSU as well. Plugging in the card yielded promising results initially. In particular, Linux detected the card and correctly mapped the BARs (Base Address Register), which had been a problem in the past for him with other devices. A BAR allows a PCI device to map its memory into the CPU’s memory space and keep track of the base address of that mapped memory range.

AMD kindly provides Linux drivers for the kernel. [Jeff] walks through cross-compiling the kernel and has a nice docker container that quickly reproduces the built environment. There was a bug that prevented compilation with AMD drivers included, so he wasn’t able to get a fully built kernel. Since the video, he has been slowly wading through the issue in a fascinating thread on GitHub. Everything from running out of memory space for the Pi to PSP memory training for the GPU itself has been encountered.

The ever-expanding capabilities of the plucky little compute module are a wonderful thing to us here at Hackaday, as we saw it get NVMe boot earlier this year. We’re looking forward to the progress [Jeff] makes with GPUs. Video after the break.

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