A black PCB with four numeric Nixie tubes on the top, showing 9:26. Under them, a group of black relays is located.

Relay-Driven Nixie Clock Gets You To Stop Scrolling

January 30, 2022 by Arya Voronova 1 Comment

We don’t often get a Tips line submission where the “Subject” line auto-translates as “Yoshi Yoshi Yoshi”, linking to a short video by [Yasunari Industries] (embedded below). For many, it might be hard to tell what this is at a first glance – however, if the myriad of relays clacking won’t draw your attention, the four Nixie digits on the top definitely will! The gorgeous black PCB has two buttons on the bottom, incrementing hour and minute hours respectively, and observant readers will notice how the LEDs near the relays respond to binary-coded-decimal representation of the digits being shown. This appears to be a relay-based clock with Nixie tubes for digit outputs, and on a scale from “practical” to “eye candy”, it firmly points towards the latter!

The project’s description is quite laconic, but it’s fun to try to figure out what is what based off the few pictures available. The top part with the Nixies and the PIR sensor (presumably for conserving the Nixie tube resources) is V-scored, and a small jumper PCB on the back connects the Nixie module to the relay board – likely, we might see these boards reassembled in a different form-factor, or perhaps find their way into [Yasunari Industries]’ different projects altogether! We can see a Digispark board in the bottom right corner, and wonder if, with addition of that, this board is able to function as a standalone clock — hopefully it does, because that’s one gorgeous addition. And, of course, it all couldn’t happen without help of a bunch of red wires on the back of the board – the author says that some segments were reversed, and the high-voltage PSU section of the board was mis-wired.

Nixie tubes have a dedicated fan base over here, and we keep covering projects that find yet unexplored ways to use Nixies, such as a circular FFT display, or a high-speed camera calibration fixture. Sometimes, Nixie tubes feel like this special sauce you can add to your creation, which explains their popularity in all kinds of barely even counting-adjacent projects, like this TODO indicator. And when we run out of Nixies, we find ways to imitate them – whether it’s with tiny IPS displays, or with layered laser-cut acrylic!

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Electric Wheelchair Dump Truck Hack Really Hauls

December 30, 2021 by Ryan Flowers 5 Comments

Have you ever looked at a derelict electric wheelchair and thought “I bet I could make something great with that!” Of course you have- this is Hackaday, after all! And so did [Made in Poland], who managed to get a hold of a broken down electric wheelchair and put the full utility of his well equipped metalworking shop to work. The results? Lets just say it hauls.

What we really enjoyed about the build was that there wasn’t much that couldn’t be done by an average garage hacker with a drill press, angle grinder, and a stick welder. While it’s definitely nicer to have a lathe and a high quality welding table, plasma cutter, and everything in between, nothing that [Made in Poland] did in the video is such high precision that it would require those extensive tools. There may be some parts that would be a lot more difficult, or lower precision, but still functional.

Another aspect of the build is of course the control circuitry and user interface. Keeping the skid steer and castor approach meant that each motor would need to be controllable independently. To achieve this, [Made in Poland] put together a purely electromechanical drive controlled with momentary rocker switches and automotive relays to form a simple H-Bridge for each motor.

Of course you just have to watch until the end, because it really proves that a man will do anything to get out of hauling wood around! Old electric wheelchairs can also make a great base for big robots, as it turns out.

Continue reading “Electric Wheelchair Dump Truck Hack Really Hauls” →

Custom Isolated Variac Is Truly One Of A Kind

August 17, 2021 by Tom Nardi 32 Comments

It’s no surprise that many hardware hackers avoid working with AC, and frankly, we can’t blame them. The potential consequences of making a mistake when working with mains voltages are far greater than anything that can happen when you’re fiddling with a 3.3 V circuit. But if you do ever find yourself leaning towards the sparky side, you’d be wise to outfit your bench with the appropriate equipment.

Take for example this absolutely gorgeous variable isolation transformer built by [Lajt]. It might look like a high-end piece of professional test equipment, but as the extensive write-up and build photographs can attest, this is a completely custom job. The downside is that this particular machine will probably never be duplicated, especially given the fact its isolation transformer was built on commission by a local company, but at least we can look at it and dream.

This device combines two functions which are particularly useful when repairing or testing AC hardware. As a variable transformer, often referred to as a variac, it lets [Lajt] select how much voltage is passed through to the output side. There’s a school of thought that says slowly ramping up the voltage when testing an older or potentially damaged device is better than simply plugging it into the wall and hoping for the best. Or if you’re like Eddie Van Halen, you can use it to control the volume of your over-sized Marshall amplifiers when playing in bars.

Secondly, the unit isolates the output side. That way if you manage to cross the wrong wire, you’re not going to pop a breaker and plunge your workshop into darkness. It also prevents you from accidentally blowing up any AC powered test equipment you might employ while poking around, such as that expensive oscilloscope, since the devices won’t share a common ground.

Additional safety features have been implemented using an Arduino Uno R3 clone, a current sensor, and several relays. The system will automatically cut off power to the device under test should the current hit a predetermined threshold, and will refuse to re-enable the main relay until the issue has been resolved. The code has been written in such a way that whenever the user makes a configuration change, power will be cut and must be reestablished manually; giving the user ample time to decide if its really what they want to do.

[Lajt] makes it clear that the write-up isn’t meant as a tutorial for building your own, but that shouldn’t stop you from reading through it and getting some ideas. Whether you’re in the market for custom variac tips or just want to get inspired by an impeccably well engineered piece of equipment, this project is a high-water mark for sure.

Relay Logic Nixie Tube Clock Checks All The Boxes

August 9, 2021 by Ryan Flowers 5 Comments

There are a few words in the electrical engineering lexicon that will perk any hardware hacker’s ears. The first of course is “Nixie tubes” with their warm cold war era ambiance and nostalgia inducing aura. A close second is “relay logic”. Between their place in computing and telecom history and the way a symphony of click and clatter can make a geek’s heart go pitter patter, most of us just love a good relay hack. And then there’s the classic hacker project: A unique timepiece to adorn our lair and remind us when we’ve been working on our project just a little too long, if such a thing even exists.

With those things in mind, you can forgive us if we swooned ever so slightly when [Jon Stanley]’s Relay Logic Nixie Tube Clock came to us via the Tip Line. Adorned with its plethora of clicking relays and set aglow by four Nixie tubes, the Relay Logic Nixie Tube Clock checks all our boxes.

[Jon] started the build with relay modules that mimic CD4000 series CMOS logic chips. When the prototype stage was complete, the circuit was recreated on a new board that mounts all 55 Omron relays on the same PCB. The result? A glorious Nixie tube clock that will strike envy into even the purest hacker’s heart. Make sure to watch the video after the break!

[Jon] has graciously documented the entire build and even makes various relay logic boards available for purchase if you’d like to embark on your own relay logic exploits . His site overflows with unique clock projects as well, so you can be sure we’ll be checking those out.

If you feel inspired to build your own relay logic project, make sure you source genuine Omron relays, especially if your Relay Computer Masterpiece takes six years to build.

Thanks to [Daniel] for sending this our way. Got a cool project you’d like to share? Be sure to send it in via the Tip Line.

Continue reading “Relay Logic Nixie Tube Clock Checks All The Boxes” →

Apollo DSKY Display Glows Again

August 2, 2021 by Dan Maloney 13 Comments

We love seeing old technology brought back to life, especially when it’s done in the context of how the device was originally intended to be used. And double points when it’s space gear, like what [Curious Marc] and his usual merry band of cohorts did when they managed to light up a couple of real Apollo DSKY displays.

The “Display and Keyboard” formed the human interface to the Apollo Guidance Computer, the purpose-built machine that allowed Apollo missions to fly to the Moon, land safely, and return to Earth. Complete DSKYs are hard to come by, but a lucky collector named [Marcel] was able to score a pair of the electroluminescent panels, one a prototype and one a flight-qualified spare. He turned them over to AGC guru [Carl Claunch], who worked out all the details of getting the display working again — a non-trivial task with a device that needs 250 volts at 800 Hertz.

The first third of the video below mostly concerns the backstory of the DSKY displays and the historical aspects of the artifacts; skip to around the 12:30 mark to get into the technical details, including the surprising use of relays to drive the segments of the display. It makes sense once you realize that mid-60s transistors weren’t up to the task, and it must have made the Apollo spacecraft a wonderfully clicky place. We were also intrigued by the clever way the total relay count was kept to a minimum, by realizing that not every combination of segments was valid for each seven-segment display.

The video has a couple of cameos, like [Ben Krasnow], no slouch himself when it comes to electroluminescent displays and DSKY replicas. We also get a glimpse of well-known component slicer and MOnSter 6502-tamer [TubeTime] too. Continue reading “Apollo DSKY Display Glows Again” →

Custom Firmware Teaches USB Relay Board New Tricks

June 14, 2021 by Tom Nardi 15 Comments

If you’re looking for a quick and easy way to control a few devices from your computer, a cheap USB relay board might be the ideal solution. These are fairly simple gadgets, consisting of little more than a microcontroller and a handful of relays. But that doesn’t mean there isn’t room for improvement, and as [Michał Słomkowski] recently demonstrated, flashing these boards with a custom firmware allows the user to modify their default functionality.

In his case, [Michał] wanted to build a power strip that would cut the power to any devices plugged into it once his computer went to sleep. Unfortunately, he couldn’t just check to see if there was 5 V on the line as his motherboard kept the USB ports powered up all the time. But with some modifications to the relay board’s firmware, he reasoned he should be able to detect if there was any USB activity by watching for the start-of-frame packet that goes out every millisecond when the bus is active.

Now [Michał] isn’t claiming to be the first person to come up with a custom firmware for one of these boards, in fact, he credits an existing open source firmware project as an inspiration for his work. But he did create an entirely new GPLv3 firmware for these ATtiny45 powered devices, which includes among other improvements the latest version of V-USB. As it so happens, V-USB includes start-of-frame packet detection out of the box, which made it much easier to implement his activity detection code.

With the new firmware flashed to the relay board’s chip, [Michał] put it in an enclosure and wired up the outlets. But there was still one missing piece of the puzzle. It seems that Linux won’t actually send out the start-of-frame packets unless its actively communicating with a USB device, as part of the so-called “selective suspend” power saving feature. Luckily there is support for disabling this feature for specific devices based on their Vendor/Product ID pair, so after a little udev fiddling, everything was working as expected.

We love custom firmware projects here at Hackaday. Not only do they keep proprietary software out of our devices, but they often unlock new and expanded capabilities which otherwise would be hidden behind artificial paywalls.

This ESP8266 Dev Board Has A Surprising Story Behind It

April 23, 2021 by Tom Nardi 24 Comments

If you’re looking to get started with the ESP8266, there’s no shortage of development boards out there to select from. But we don’t think you’ll find one with a more unique a backstory than the open source ME-ESP8266. That’s because Malouf, the company that makes the $20 USD board, is a home goods company better known for their pillows and bed frames.

So how do you go from mattress toppers to microcontrollers? Well, as unlikely as it might seem, the missing element is Toys R’ Us. Or more specifically, the liquidation of Toys R’ Us. A Texas distribution center Malouf purchased from the iconic toy retailer included an automated conveyor belt system to move product through the gargantuan building, but unfortunately, they couldn’t get it to work with their existing system. The company decided to use their in-house team of engineers to solve the problem, and the ME-ESP8266 was born.

It turns out that an ESP8266 board developed to move bedding around an old Toys R’ Us warehouse has a lot of useful features for hackers and makers. It’s got an integrated relay, 16 MB of flash storage, an IR receiver, beefy screw terminals, and a 2.54mm-pitch GPIO pin header. There’s even a MAX232 on the board so it can talk to RS-232 devices. The hardware is compatible with the standard Arduino IDE as a “Generic ESP8266 Module”, so you’ll have no problem using existing libraries and example code.

Now under normal circumstances, the public would never know about this sort of behind the scenes engineering. But instead of keeping their new ESP board to themselves, the team at Malouf got the go ahead from the company’s Chief Technology Officer (CTO) to release it as an open source project. Even more impressive, they got the company to put the board into production so it could be sold to the public. So today we not only learned that bedding companies have CTOs, but that they can be exceptionally open-minded.

Our hats off to the engineers at Malouf and the forward thinking brass that green lit production of the ME-ESP8266. It’s not the first interesting development to come from the liquidation of Geoffrey’s kingdom, but it just might be the most useful.