Making A 3D Printed DSLR Camera Mount Even Better

October 28, 2020 by Tom Nardi 4 Comments

We’d love to say that all of our projects worked perfectly on the first try, but the average Hackaday reader is a bit too experienced to buy a fib like that. The reality is, DIY projects rarely get everything right out of the gate. It takes some time to identify issues and work out all the kinks. But of course, that’s half the fun.

For a perfect example of this process, check out the latest update on the 3D printed DSLR camera mount that [isaac879] has been working on. When we last checked in with this project over the summer the mount was already impressive, but with the latest improvements and the addition of a whole new axis of movement, this homebrew camera motion system is an extremely compelling project for anyone who wants to take their project videos to the next level.

The new Hall effect sensor mounts are a very nice touch.

Back in June, the mount [isaac879] showed off was only capable of pan and tilt. But as you can see in the video after the break, he’s since mounted that to a track made of 20×40 aluminum extrusion and added another stepper motor. This allows the pan/tilt mount to move itself back and forth on the track to get those slick panning shots that all the cool kids use in their videos nowadays.

But even if you’re not interested in the slider aspect, the core pan/tilt mount has also received a number of refinements over the last few months. Perhaps the most obvious is the switch over to thinner and lighter stepper motors. Reducing mass is always an improvement with a moving system like this, and in the case of the pan motor, the shorter can prevents a potential collision with the camera itself. Obviously the smaller motors are weaker, but [isaac879] considers that a feature; the mini motors will just start skipping steps if things get bound up instead of potentially damaging your expensive camera.

He’s switched to flange bearings to help hold the frame together, improved wire routing, added a mounting point for the electronics, reprinted the pinion gears in a flexible filament to help absorb some vibrations, and switched over to TMC2208 stepper drivers. The new drivers may actually be one of the biggest usability upgrades, as they allow the entire mount to move faster and more accurately. Critically, [isaac879] also reports the new drivers have solved a troublesome vibration issue he was seeing when the camera was moving slowly.

Obviously you can throw together a simple pan and tilt mount with a couple of servos and some zip ties if you only need to use it once or twice, but a project of this caliber would rightfully become a permanent fixture in your workspace. Perfect if you’re looking to up your project photography game.

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An Automatic Label Dispenser For Quicker Stickers

October 28, 2020 by Kristina Panos 10 Comments

If you have any kind of business, chances are it involves stickers at some point in the process. More accurately it involves you peeling the backs off of sticker after sticker, slowly wasting time and working your way toward a repetitive stress injury. Why do that to yourself when you could have a machine do it for you?

That’s exactly the thinking behind [Mr Innovative]’s automatic label dispensing machine. All he has to do is load up the roll of labels, dial in the length of each label, and away the machine goes, advancing and dispensing and taking up the empty paper all at once. In fact, that’s how it works: the take-up reel is on the shaft of a NEMA-17 stepper motor, which gets its instructions from an Arduino Nano and an A4988 motor driver. Our favorite part is the IR sensor located underneath the sticker that’s ready to take — the machine doesn’t feed another until it senses that you’ve taken the previous sticker. We stuck the demo and build video after the break.

Our other favorite thing about this build is that [Mr Innovative] seems to have used the same PCB as his freaky fast bobbin winder.

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PyBot Is A 3D Printed SCARA Arm For The Masses

October 19, 2020 by Tom Nardi 10 Comments

We’ve all seen videos of blisteringly fast SCARA arms working on assembly lines, and more than a few of us have fantasied about having that same kind of technology for the home shop. Unfortunately, while the prices for things like 3D printers and oscilloscopes have dropped lower than what many would have believed possible a decade ago, high-performance robotics are still too pricey for the home player.

Unless of course, you’re willing to build it yourself. The PyBot designed by [jjRobots] is an open source robotic arm that should be well within the means of the average hardware hacker. One could argue that this is a project made entirely possible by desktop 3D printing; as not only are most of the structural components printed, but most of the mechanical elements are common 3D printer parts. Smooth rods, linear bearings, lead screws, and NEMA 17 motors are all exceptionally cheap these days thanks to the innumerable 3D printer kits that make use of them.

A custom control board keeps the wiring tight.

Those who’ve researched similar projects might notice that the design of this arm has clearly been influenced by the Mostly Printed SCARA (MPSCARA). But while that robot was designed to carry an extruder and act as a 3D printer, [jjRobots] intends for the PyBot to be more of a general purpose platform. By default it features a simple gripper, but that can easily be changed out for whatever tool or gadget you have in mind.

In the base of the arm is a custom control board that combines an Arduino M0, an ESP8266, and a trio of stepper motor drivers. But if you wanted to build your own version from the parts bin, you could certainly wire up all the principle components manually. As the name implies, the PyBot is controlled by Python tools running on the computer, so it should be relatively easy to get this capable arm to do your bidding.

We’ve seen some impressive 3D printed robotic arms over the years, but the simplicity of the PyBot is particularly compelling. This looks like something that you could reasonably assemble and program over a weekend or two, and then put to work in your ad-hoc PPE factory.

Hacker Has Robot Give Yubikey The Finger

October 6, 2020 by Kristina Panos 3 Comments

[Bertrand Fan] is not a fan of the tiny, hard-to-actuate button on the average Yubikey. Before all that is 2020 occurred, [Bert] had the little 2FA nano-donglette plugged into a spare USB port on the side of their laptop so that it was always available wherever the laptop traveled. Now that working from home is the norm, [Bert] has the laptop off to the side, far out of reach.

A USB-C extension cable certainly made it more accessible, but did nothing for the actuation fail rate of the tiny button. Fed up by inconvenience and looking for a lockdown project, [Bert] decided to make a button-pressing robot finger that’s driven by a spare key on their groovy TKL keyboard.

It runs on a Wemos D1 mini and uses a small stepper motor to push a 3D-printed finger along a rack-and-pinion actuator. Since the Yubikey requires capacitive touch, [Bert] added a screw to the finger tip that’s wired to ground. Now all [Bert] has to do is press a decidedly cooler key to make the finger press the button for him. Check out a brief demo after the break.

If this security flaw makes you uncomfortable, perhaps this 2FA launch console is more to your liking. And as we saw recently, if you don’t like the cost of Yubikeys, you can roll your own 2FA device with a blue pill.

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Sliding Screen Has Wheels, Will Travel

September 28, 2020 by Tom Nardi 5 Comments

For a recent event, [MakerMan] was tasked with creating an interactive display that could move back and forth along an image of the Moscow skyline to highlight different points of interest. The end result is certainly gorgeous, but since this is Hackaday, we were more excited to see all the behind the scenes video of how it was built.

As with many of his projects, this one started with little more than scrap parts. Two metal I-beams were welded together to make a track, and a wheeled cart was fashioned to ride on it. Using a belt and pulley system that’s not unlike a scaled up version of what you might see on a desktop 3D printer, the motor in the cart is able to move the arrangement back and forth with minimal slop.

Installing the motor and pulley in the cart.

The cart actually holds all of the electronics in the project, including the power supplies, MA860H motor controller, a pair of endstop switches, and the Arduino that pulls it all together. A drag chain is used to keep the wires tight to the side of the rail without getting tangled up in anything.

[MakerMan] doesn’t explain much of the software side of this one, though we suppose he might only have been contracted to develop the hardware. But towards the end of the video you can see how the cart, now with large touch screen display mounted on top, moves back and forth when the appropriate commands are sent to the Arduino.

We’re not really sure what application such a contraption would have for the average hacker, but that doesn’t mean we can’t be jealous. There’s just something about huge illuminated screens that just speaks to us.

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Finally, A Differently Useless Machine

September 20, 2020 by Kristina Panos 32 Comments

Traditionally, the useless machine is a simple one that invites passersby to switch it on. When they do, the machine somehow, some way, turns itself off; usually with a finger or finger-like object that comes out from the box in what feels like an annoyed fashion. Honestly, that’s probably part of what drives people to turn them on over and over again.

But [Bart Blankendaal] has managed to turn the useless machine on its head. When this machine is switched to the on position, unseen forces inside the box will spin the toggle switch around 180° to the off position.

What’s really happening is that an Arduino is getting a signal from the toggle switch, and is then rotating it on a ball bearing with a stepper motor driven through an H-bridge.

It shouldn’t be too hard to make one of these yourself, given that [Bart] has provided the schematic and STLs. If we weren’t living in such touchy times, we might suggest building one of these into your Halloween candy distribution scheme somehow. Sell the switch as one that turns on a candy dispenser, and then actually dispense it after three or five tries.

Many see useless machines as tangible examples of existential quandary. Here is one that takes that sentiment a bit further by snuffing out a candle.

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Open-Source Robotic Arm For All Purposes

September 15, 2020 by Bryan Cockfield 23 Comments

A set of helping hands is a nice tool to have around the shop, especially if soldering or gluing small components is a common task. What we all really want, though, is a robotic arm. Sure, it could help us set up glue or solder but it can do virtually any other task it is assigned as well. A general-purpose tool like this might be out of reach of most of us, unless we have a 3D printer to make this open-source robotic arm at home.

The KAUDA Robotic Arm from [Giovanni Lerda] is a five-axis arm with a gripping tool and has a completely open-source set of schematics so it can be printed on any 3D printer. The robot arm uses three stepper motors and two servo motors, and is based on the Arduino MEGA 2560 for control. The electrical schematics are also open-source, so getting this one up and running is just an issue of printing, wiring, and implementing some software. To that end there are software examples available, and they can easily be modified to fit one’s robotic needs.

A project like this could be helpful for any number of other projects, or also just as a lesson in robotics for yourself or even in a classroom, since many schools now have their own 3D printers. With everything being open-source, this is a much simpler endeavor now than other projects we’ve seen that attempted to get robotic arms running again.

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