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78 Articles

3D Printering: Print Smoothing Tests With UV Resin

March 8, 2018 by 16 Comments

Smoothing the layer lines out of filament-based 3D prints is a common desire, and there are various methods for doing it. Besides good old sanding, another method is to apply a liquid coating of some kind that fills in irregularities and creates a smooth surface. There’s even a product specifically for this purpose: XTC-3D by Smooth-on. However, I happened to have access to the syrup-thick UV resin from an SLA printer and it occurred to me to see whether I could smooth a 3D print by brushing the resin on, then curing it. I didn’t see any reason it shouldn’t work, and it might even bring its own advantages. Filament printers and resin-based printers don’t normally have anything to do with one another, but since I had access to both I decided to cross the streams a little.

The UV-curable resin I tested is Clear Standard resin from a Formlabs printer. Other UV resins should work similarly from what I understand, but I haven’t tested them.

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Not Your Typical POV Clock

February 7, 2018 by 23 Comments

Persistence of vision displays are fun, and a natural for clocks, but they’re getting a little Nixie-ish, aren’t they? There are only so many ways to rotate LEDs and light them up, after all. But here’s something a little different: a POP, or “persistence of phosphorescence” clock.

[Chris Mitchell] turned the POV model around for this clock and made the LEDs stationary, built into the tower that holds the slowly rotated display disk. Printed from glow-in-the-dark PLA, the disk gets charged by the strip of UV LEDs as it spins, leaving behind a ghostly dot matrix impression of the time. The disk rotates on a stepper, and the clock runs on a Nano with an RTC. The characters almost completely fade out by the time they get back to the “write head” again, making an interesting visual effect. Check it out in the video after the break.

Our only quibble is the choice to print the disk rather than cut it from sheet stock. Seems like there has to be commercially available phosphorescent plastic, or even the glow-in-the-dark paper used for this faux LED scrolling sign. But if you’ve got glowy PLA, why not use it?

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Improvising An EPROM Eraser

January 17, 2018 by 86 Comments

Back in the old days, when we were still twiddling bits with magnetized needles, changing the data on an EPROM wasn’t as simple as shoving it in a programmer. These memory chips were erased with UV light shining through a quartz window onto a silicon die. At the time, there were neat little blacklights in a box sold to erase these chips. There’s little need for these chip erasers now, so how do you erase and program a chip these days? Build your own chip eraser using components that would have blown minds back in the 70s.

[Charles] got his hands on an old 2764 EPROM for a project, but this chip had a problem — there was still data on it. Fortunately, old electronics are highly resistant to abuse, so he pulled out the obvious equipment to erase this chip, a 300 watt tanning lamp. This almost burnt down the house, and after a second round of erasing of six hours under the lamp, there were still unerased bits.

Our ability to generate UV light has improved dramatically over the last fifty years, and [Charles] remembered he had an assortment of LEDs, including a few tiny 5mW UV LEDs. Can five milliwatts do what three hundred watts couldn’t? Yes; the LED had the right frequency to flip a bit, and erasing an EPROM is a function of intensity and time. All you really need to do is shine a LED onto a chip for a few hours.

With this vintage chip erased, [Charles] slapped together an EPROM programmer — with a programming voltage of 21V — out of an ATMega and a bench power supply. It eventually worked, allowing [Charles]’ project, a vintage liquid crystal display, to have the right data using vintage-correct parts.

Lamp Analysis Tells Sad Truth Behind The Marketing Hype

January 13, 2018 by 57 Comments

Here in the northern hemisphere, winter has wrapped us in her monochromatic prison. A solid deck of gray clouds means you need a clock to tell the difference between night and day, and by about the first week of February, it gets to feeling like you’ll never see a blue sky again. It’s depressing, to be honest, and the lack of sunlight can even lead to a mood disorder known as SAD, or seasonal affective disorder.

SAD therapy is deceptively simple — bright full-spectrum light, and lots of it, to simulate the sun and stimulate the lizard brain within us. Not surprisingly, such lights are available commercially, but when [Justin Lam] bought one to help with his Vancouver blues, he decided to analyze the lamp’s output to determine whether the $70 he spent paid for therapy or marketing.

The initial teardown was not encouraging, with what appeared to be a standard CFL “curly fry” light with a proprietary base in a fancy plastic enclosure. With access to a spectrometer, [Justin] confirmed that not only does the SAD light have exactly the same spectrum as a regular CFL, the diffuser touted to provide “full UV protection” does so simply by attenuating the entire spectrum evenly so that the UV exposure falls below the standards. In short, he found that the lamp was $70 worth of marketing wrapped around a $1.50 CFL. Caveat emptor.

Hats off to [Justin] for revealing the truth behind the hype, and here’s hoping he finds a way to ameliorate his current SAD situation. Perhaps one of these DIY lamps will be effective without the gouging.

Old Scanner Finds New Life In DIY PCB Fab

December 20, 2017 by 32 Comments

Cheap, high-quality PCBs are truly a wonder of our age. That a professionally fabricated board with silkscreen and solder mask can be ordered online and delivered to your door has lowered the bar between a hobbyist project and a polished product. But the wait can be agonizing, and it can throw a wrench into the iterative design process. What to do?

[Andras Kabai] knows the answer to that, and this former flatbed scanner turned into a UV exposer is the centerpiece of his DIY board fab. The old Mustek scanner was a couple of bucks secondhand, and provided not only the perfect form-factor for a board scanner but a trove of valuable parts to reuse. [Andras] replaced the original fluorescent light bar with a long, narrow PCB stuffed with UV LEDs, and added an Arduino Mega to control the original stepper drive. The project looks like it went through a little feature creep, with an elaborate menu system and profiles that include controls for exposure time, the brightness of the LED array via PWM, and the length of board that gets exposed. It’s clearly a work in progress, but early results are encouraging and we’ll be watching to see how [Andras]’ in-house fab shapes up.

This approach to PCB fab is only one of many, of course. You can turn a budget 3D-printer into a PCB machine, or even use an LCD to mask the boards during exposure. The latter intrigues us — an LCD mask and a scanning UV light source could make for a powerful PCB creation tool.

UV Sensitive Filament As A Persistent Display

November 14, 2017 by 32 Comments

Some of the hacks we feature are modifications of existing devices, others are ground-up builds of entirely new ones. And then there are the experiments, things that have to be worth trying because they just might work. In this final category we have [Matt]’s work with  UV sensitive plastic to form the basis of a simple persistent display, which has created something best described as a proof-of-concept that shows promise, and definitely proves that he had an idea very much worth trying.

The idea makes use of a plastic that changes colour from white to purple when exposed to UV light. He 3D printed a waffle-like structure to locate over a 3×3 grid of UV LEDs, which he could then illuminate under the control of an Arduino Mini Pro. A short illumination changes the colour of the plastic above it, creating a “pixel” that persists for several seconds. In this he has created a working proof of concept for a very simple 3×3 matrix display, albeit rather an unwieldy one. The advantage the idea offers is that a relatively long time of display can be achieved for a relatively short LED illumination, giving a potential for power saving.

The proof-of-concept itself isn’t particularly useful, but from this idea it’s possible a larger display could be practically made. An array of surface-mount LEDs could perhaps illuminate a larger array of plastic to a greater resolution, it’s definitely an idea that was worth trying, and which shows promise for further pursuit. If you’d like to see it in action he’s posted a video, which we’ve placed below the break.

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DIY Illuminator For UV Fluorescence Photography

July 24, 2017 by 15 Comments

The image shown is the mineral Hackmanite, which fluoresces under ultraviolet lighting. However, not all UV is created equal, and that makes a difference if you’re into UV imaging. The image for this article is from [David Prutchi] and shows the striking results of using different wavelengths of UV. [David] goes into detail on how to make your own DIY Long, Medium, and Short-wave UV Illuminator complete with part numbers and wiring diagram. The device isn’t particularly complicated; the real work was determining the exact part numbers and models of lamp, filters, and ballasts required to get the correct results. [David] has done that work and shared it for anyone interested in serious UV fluorescence photography, along with a white paper on the process.

We’ve seen [David]’s work before. We featured his DIY short-wave UV imager in the past, and his DOLPi camera project was a 2015 Hackaday Prize finalist. It’s clear he really knows his stuff, and genuinely enjoys sharing his discoveries and work.