vacuum tube

82 Articles

Tube Amplifier Uses Low Voltage, Sips Battery

April 6, 2023 by 25 Comments

Much like vinyl records, tube amplifiers are still prized for their perceived sound qualities, even though both technologies have been largely replaced otherwise. The major drawback to designing around vacuum tubes, if you can find them at all, is often driving them with the large voltages they often require to heat them to the proper temperatures. There are a small handful of old tubes that need an impressively low voltage to work, though, and [J.G.] has put a few of them to work in this battery-powered audio tube amplifier.

The key to the build is the Russian-made 2SH27L battery tubes which are originally designed in Germany for high-frequency applications but can be made to work for audio amplification in a pinch. The power amplifier section also makes use of 2P29L tubes, which have similar characteristics as far as power draw is concerned. Normally, vacuum tubes rely on a resistive heater to eject electrons from a conductive surface, which can involve large amounts of power, but both of these types of tubes are designed to achieve this effect with only 2.2 volts provided to the heaters.

[J.G.] is powering this amplifier with a battery outputting 5V via a USB connection, and driving a fairly standard set of speakers borrowed from a computer. While there aren’t any audio files for us to hear, it certainly looks impressive. And, as it is getting harder and harder to find vacuum tubes nowadays, if you’re determined to build your own amplifier anyway take a look at this one which uses vacuum tubes built from scratch.

Reshoring Vacuum Tube Manufacturing, One Tube At A Time

April 4, 2023 by 64 Comments

For most of us, vacuum tubes haven’t appeared in any of our schematics or BOMs in — well, ever. Once mass-manufacturing made reliable transistors cheap enough for hobbyists, vacuum tubes became pretty passe, and it wasn’t long before the once mighty US tube industry was decimated, leaving the few remaining tube enthusiasts to ferret out caches of old stock, or even seek new tubes from overseas manufacturers.

However, all that may change if [Charles Whitener] succeeds in reshoring at least part of the US vacuum tube manufacturing base. He seems to have made a good start, having purchased the Western Electric brand from AT&T and some of its remaining vacuum tube manufacturing equipment back in 1995. Since then, he has been on a talent hunt, locating as many people as possible who have experience in the tube business to help him gear back up. Continue reading “Reshoring Vacuum Tube Manufacturing, One Tube At A Time” →

Two-Tube Spy Transmitter Fits In The Palm Of Your Hand

March 29, 2023 by 13 Comments

It’s been a long time since vacuum tubes were cutting-edge technology, but that doesn’t mean they don’t show up around here once in a while. And when they do, we like to feature them, because there’s still something charming, nay, romantic about a circuit built around hot glass and metal. To wit, we present this compact two-tube “spy radio” transmitter.

From the look around his shack — which we love, by the way — [Helge Fykse (LA6NCA)] really has a thing for old technology. The typewriter, the rotary phones, the boat-anchor receiver — they all contribute to the retro feel of the space, as well as the circuit he’s working on. The transmitter’s design is about as simple as can be: one tube serves as a crystal-controlled oscillator, while the other tube acts as a power amplifier to boost the output. The tiny transmitter is built into a small metal box, which is stuffed with the resistors, capacitors, and homebrew inductors needed to complete the circuit. Almost every component used has a vintage look; we especially love those color-coded mica caps. Aside from PCB backplane, the only real nod to modernity in the build is the use of 3D printed forms for the coils.

But does it work? Of course it does! The video below shows [Helge] making a contact on the 80-meter band over a distance of 200 or so kilometers with just over a watt of power. The whole project is an excellent demonstration of just how simple radio communications can be, as well as how continuous wave (CW) modulation really optimizes QRP setups like this.

Continue reading “Two-Tube Spy Transmitter Fits In The Palm Of Your Hand” →

Curve Tracer Design For Power Vacuum Tubes Testing

February 15, 2023 by 9 Comments

Regardless of the mythical qualities that are all too often attributed to vacuum tubes, they are still components that can be damaged and wear out over time. Much like with transistors and kin, they come with a stack of datasheets, containing various curves detailing their properties and performance. These curves will change as a part ages, and validating these curves can help with debugging a vacuum tube-based circuit. This is where one can either spend an enormous sum on a commercial curve tracer like the Tektronix 570, or build your own, as [Basin Street Design] has done.

A semi-retired electronics design engineer by trade, he has previously covered the development of the curve tracer on Instructables for the version 1 and version 1.1. What this device essentially allows you to do is sweep the connected tube through its input parameter ranges, while observing the resulting curves on an attached (external) oscilloscope. Here a storage oscilloscope (or DSO) is immensely helpful to capture the curves.

In the project pages, the in-depth theory and functioning of the circuitry is explained, along with the schematics and a number of builds. The project has been around since before the VBA tracer which we covered last year, both of which are infinitely more affordable than a genuine Tektronix 570.

Thanks to [Fernando] for the tip.

Supercon 2022: Samy Kamkar’s Glowing Breath

January 10, 2023 by 6 Comments

Sometimes the journey itself is the destination. This one started when [Samy] was 10 and his mom bought a computer. He logged on to IRC to talk with people about the X-Files and was WinNuked. Because of that experience, modulo a life of hacking and poking and playing, the talk ends with a wearable flex-PCB Tesla coil driving essentially a neon sign made from an ampule of [Samy]’s own breath around his neck. Got that? Buckle up, it’s a rollercoaster.

Continue reading “Supercon 2022: Samy Kamkar’s Glowing Breath” →

A Homemade Tube Amplifier Featuring Homemade Tubes

October 27, 2022 by 23 Comments

With the wealth of cheap and highly integrated audio amplifier modules on the market today, it takes a special dedication to roll your own from parts. Especially when those parts include vacuum tubes, and doubly so when you make the vacuum tubes from scratch too.

Now, we get it — some readers are going to find it hard to invest an hour in watching [jdflyback] make a pair of triodes to build his amplifier. But really, you’ve got to check this out. Making vacuum tubes with all the proper equipment — glassblower’s lathe, various kinds of oxy-fuel torches, all the right hand tools — is hard enough. But when your lathe is a cordless drill, and you’re using a spot welder that looks like it’s cobbled together from junk, your tube-making game gets a lot harder. Given all that, you’d expect the tubes to look a lot rougher than they are, but even with plain tungsten wire heaters and grids made from thick copper wire, they actually work pretty well. Sure, the heaters glow as bright as light bulbs, but that’s all part of the charm.

Speaking of charm, we just love the amp these tubes went into. Built in 1920s breadboard-style, the features some beautiful vintage mica capacitors and wirewound resistors, plus a variable resistor the likes of which we’ve never seen. The one nod to modernity is the clever use of doorbell transformers, one for a choke and one for the speaker transformer. They don’t sound great, but there’s no doubt they work.

We may have seen other homemade vacuum tubes before — we even recently featured a DIY X-ray tube — but there’s something about [jdflyback]’s tubes that really gets us going.

Continue reading “A Homemade Tube Amplifier Featuring Homemade Tubes” →

This Scratch-Built X-Ray Tube Really Shines

September 24, 2022 by 25 Comments

On no planet is making your own X-ray tube a good idea. But that doesn’t mean we’re not going to talk about it, because it’s pretty darn cool.

And when we say making an X-ray tube, we mean it — [atominik] worked from raw materials, like glass test tubes, tungsten welding electrodes, and bits of scrap metal, to make this dangerously delightful tube. His tool setup was minimalistic as well– where we might expect to see a glassblower’s lathe like the ones used by [Dalibor Farny] to make his custom Nixie tubes, [atominik] only had a small oxy-propane hand torch to work with. The only other specialized tools, besides the obvious vacuum pump, was a homebrew spot welder, which was used to bond metal components to the tungsten wires used for the glass-to-metal seals.

Although [atominik] made several versions, the best tube is a hot cathode design, with a thoriated tungsten cathode inside a copper focusing cup. Across from that is the anode, a copper slug target with an angled face to direct the X-rays perpendicular to the long axis of the tube. He also included a titanium electrode to create a getter to scavenge oxygen and nitrogen and improve the vacuum inside the tube. All in all, it looks pretty similar to a commercial dental X-ray tube.

The demonstration in the video below is both convincing and terrifying. He doesn’t mention the voltage he’s using across the anode, but from the cracking sound we’d guess somewhere around 25- to 30 kilovolts. The tube really gets his Geiger counter clicking.

Here’s hoping [atominik] is taking the proper precautions during these experiments, and that you do too if you decide to replicate this. You’ll also probably want to check out our look at the engineering inside commercial medical X-ray tubes.

Continue reading “This Scratch-Built X-Ray Tube Really Shines” →