vacuum tube

84 Articles

The Peak Of Vacuum Tube Radio Design

May 12, 2023 by 19 Comments

One of the more popular trends in the ham radio community right now is operating away from the shack. Parks on the Air (POTA) is an excellent way to take a mobile radio off-grid and operate in the beauty of nature, but for those who want to take their rig to more extreme locations there’s another operating award program called Summits on the Air (SOTA) that requires the radio operator to set up a station on a mountaintop instead. This often requires lightweight, low-power radios to keep weight down for the hike, and [Dan] aka [AI6XG] has created a radio from scratch to do just that.

[Dan] is also a vacuum tube and CW (continuous wave/Morse code) operator on top of his interest in summiting various mountains, so this build incorporates all of his interests. Most vacuum tubes take a lot of energy to operate, but he dug up a circuit from 1967 that uses a single tube which can operate from a 12 volt battery instead of needing mains power, thanks to some help from a more modern switch-mode power supply (SMPS). The SMPS took a bit of research, though, in order to find one that wouldn’t interfere with the radio’s operation. That plus a few other modern tweaks like a QCX interface and a switch to toggle between receive to transmit easily allows this radio to be quite versatile when operating while maintaining its portability and durability when summiting.

For those looking to replicate a tube-based radio like this one, [Dan] has made all of the schematics available on his GitHub page. The only other limitation to keep in mind with a build like this is that it tends to only work on a very narrow range of frequencies without adding further complexity to the design, in this case within the CW portion of the 40-meter band. But that’s not really a bad thing as most radios with these design principles tend to work this way. For some other examples, take a look at these antique QRP radios for operating using an absolute minimum of power.

Tiny Three-Tube Receiver Completes Spy Radio Suite

April 22, 2023 by 6 Comments

In our surface-mount age, it’s easy to be jaded about miniaturization. We pretty much expect every circuit to be dimensionally optimized, something that’s easy to do when SMDs that rival grains of sand are available. But dial the calendar back half a century or so and miniaturization was a much more challenging proposition.

Challenging, perhaps, but by no means unachievable, as [Helge Fyske (LA6NCA)] demonstrates with this ultra-compact regenerative vacuum tube receiver. It’s a companion to his recent “spy transmitter,” a two-tube radio built in — or on, really — an Altoids tin. The transmitter was actually a pretty simple circuit, just a crystal-controlled oscillator and an RF amplifier really, but still managed about 1.5 Watts output on the 80-meter ham band.

The receiver circuit ended up being much more complicated, as receivers do, and therefore harder to cram into the allotted space. [Helge]’s used a three-tube regenerative design, with one tube each devoted to the RF amp, detector/mixer, and audio amplifier stages. As in the transmitter, the receiver tubes are mounted on the outside of the box, with the inside crammed full of components. [Helge] had to be quite careful about component positioning, to prevent interstage coupling and other undesirable side effects of building in such close quarters.

Was it worth it? Judging by the video below, absolutely! We’ve rarely heard performance like that from even a modern receiver with all the bells and whistles, let alone from a homebrew design under such constraints. It sounds fantastic, and hats off to [Helge] for completing his spy radio suite in style.

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Tube Amplifier Uses Low Voltage, Sips Battery

April 6, 2023 by 25 Comments

Much like vinyl records, tube amplifiers are still prized for their perceived sound qualities, even though both technologies have been largely replaced otherwise. The major drawback to designing around vacuum tubes, if you can find them at all, is often driving them with the large voltages they often require to heat them to the proper temperatures. There are a small handful of old tubes that need an impressively low voltage to work, though, and [J.G.] has put a few of them to work in this battery-powered audio tube amplifier.

The key to the build is the Russian-made 2SH27L battery tubes which are originally designed in Germany for high-frequency applications but can be made to work for audio amplification in a pinch. The power amplifier section also makes use of 2P29L tubes, which have similar characteristics as far as power draw is concerned. Normally, vacuum tubes rely on a resistive heater to eject electrons from a conductive surface, which can involve large amounts of power, but both of these types of tubes are designed to achieve this effect with only 2.2 volts provided to the heaters.

[J.G.] is powering this amplifier with a battery outputting 5V via a USB connection, and driving a fairly standard set of speakers borrowed from a computer. While there aren’t any audio files for us to hear, it certainly looks impressive. And, as it is getting harder and harder to find vacuum tubes nowadays, if you’re determined to build your own amplifier anyway take a look at this one which uses vacuum tubes built from scratch.

Reshoring Vacuum Tube Manufacturing, One Tube At A Time

April 4, 2023 by 64 Comments

For most of us, vacuum tubes haven’t appeared in any of our schematics or BOMs in — well, ever. Once mass-manufacturing made reliable transistors cheap enough for hobbyists, vacuum tubes became pretty passe, and it wasn’t long before the once mighty US tube industry was decimated, leaving the few remaining tube enthusiasts to ferret out caches of old stock, or even seek new tubes from overseas manufacturers.

However, all that may change if [Charles Whitener] succeeds in reshoring at least part of the US vacuum tube manufacturing base. He seems to have made a good start, having purchased the Western Electric brand from AT&T and some of its remaining vacuum tube manufacturing equipment back in 1995. Since then, he has been on a talent hunt, locating as many people as possible who have experience in the tube business to help him gear back up. Continue reading “Reshoring Vacuum Tube Manufacturing, One Tube At A Time” →

Two-Tube Spy Transmitter Fits In The Palm Of Your Hand

March 29, 2023 by 13 Comments

It’s been a long time since vacuum tubes were cutting-edge technology, but that doesn’t mean they don’t show up around here once in a while. And when they do, we like to feature them, because there’s still something charming, nay, romantic about a circuit built around hot glass and metal. To wit, we present this compact two-tube “spy radio” transmitter.

From the look around his shack — which we love, by the way — [Helge Fykse (LA6NCA)] really has a thing for old technology. The typewriter, the rotary phones, the boat-anchor receiver — they all contribute to the retro feel of the space, as well as the circuit he’s working on. The transmitter’s design is about as simple as can be: one tube serves as a crystal-controlled oscillator, while the other tube acts as a power amplifier to boost the output. The tiny transmitter is built into a small metal box, which is stuffed with the resistors, capacitors, and homebrew inductors needed to complete the circuit. Almost every component used has a vintage look; we especially love those color-coded mica caps. Aside from PCB backplane, the only real nod to modernity in the build is the use of 3D printed forms for the coils.

But does it work? Of course it does! The video below shows [Helge] making a contact on the 80-meter band over a distance of 200 or so kilometers with just over a watt of power. The whole project is an excellent demonstration of just how simple radio communications can be, as well as how continuous wave (CW) modulation really optimizes QRP setups like this.

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Curve Tracer Design For Power Vacuum Tubes Testing

February 15, 2023 by 9 Comments

Regardless of the mythical qualities that are all too often attributed to vacuum tubes, they are still components that can be damaged and wear out over time. Much like with transistors and kin, they come with a stack of datasheets, containing various curves detailing their properties and performance. These curves will change as a part ages, and validating these curves can help with debugging a vacuum tube-based circuit. This is where one can either spend an enormous sum on a commercial curve tracer like the Tektronix 570, or build your own, as [Basin Street Design] has done.

A semi-retired electronics design engineer by trade, he has previously covered the development of the curve tracer on Instructables for the version 1 and version 1.1. What this device essentially allows you to do is sweep the connected tube through its input parameter ranges, while observing the resulting curves on an attached (external) oscilloscope. Here a storage oscilloscope (or DSO) is immensely helpful to capture the curves.

In the project pages, the in-depth theory and functioning of the circuitry is explained, along with the schematics and a number of builds. The project has been around since before the VBA tracer which we covered last year, both of which are infinitely more affordable than a genuine Tektronix 570.

Thanks to [Fernando] for the tip.

Supercon 2022: Samy Kamkar’s Glowing Breath

January 10, 2023 by 6 Comments

Sometimes the journey itself is the destination. This one started when [Samy] was 10 and his mom bought a computer. He logged on to IRC to talk with people about the X-Files and was WinNuked. Because of that experience, modulo a life of hacking and poking and playing, the talk ends with a wearable flex-PCB Tesla coil driving essentially a neon sign made from an ampule of [Samy]’s own breath around his neck. Got that? Buckle up, it’s a rollercoaster.

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