Robot Arm Wields Laser, Cares Not For Your Safety

Here at Hackaday we’ve covered a bunch of DIY laser diode projects. And for good reason, they are just cool. We’ve seen people add lasers to their 3D printers, stick one in a milling machine, use a highly modified scanner and even build a simple XY gantry specifically for the task. To say the least there is definitely a wide range of methods for moving around a laser but we’ve never seen anything like what [Sp4rky] sent in to us. He and his friends outfitted an old educational robot arm with a laser.

The robot arm is a 5 axis Armdroid 5100 picked up from eBay for a couple hundred dollars. It didn’t come with a controller but all of the stepper drivers were housed in the base of the arm. After a little tinkering around with the inputs the team was able to get the arm to move by sending serial commands from a PC, through an Arduino Mega which then sends the appropriate signals to the uni-polar stepper drivers. That was the easy part of the build.

The hard part was getting the arm to hold the laser at a consistent angle and height above the table. Inverse Kinematics to the rescue! Since the desired position of the laser, as well as the length of the arm segments is known, mathematical formulas can be derived to determine the necessary arm segment and joint positions while moving the laser around. The process flow starts out with an image in Inkscape, g-code is then generated with this plugin, then sent to the Arduino running a modified version of GRBL that has the inverse kinematic formulas. The Arduino directly controls the stepper drivers and the robotic arm moves. The Arduino also controls 3 constant-current laser drivers made from LM317 regulators. Three laser drivers, why?

Triple Laser Robot[Sp4rky] got his laser diode modules out of surplus medical equipment and, unfortunately, the rated optical wattage was quite low. Since he had 3 diodes, he decided to try to combine the 3 low power beams into one high power beam. This can be done using a prism. A prism splits sunlight into a rainbow of colors because each wavelength(color) of light that passes through the prism is bent a different amount. Since the laser diodes only put out one wavelength of light, the beam bends but does not split or diffuse. A 3D printed bracket points each laser diode at a 3-sided pyramidal prism which sends the combined beam of light straight out the bottom towards the object to be cut or engraved.

This project is cool enough that we would have covered it even if [Sp4rky] wasn’t burning a Hackaday logo. Although it doesn’t hurt for anyone wanting their project to get covered!

Open-Source Robotic Arm Now Within Reach

For anyone looking for a capable robotic arm for automation of an industrial process, education, or just a giant helping hand for a really big soldering project, most options available can easily break the bank. [Mads Hobye] and the rest of the folks at FabLab RUC have tackled this problem, and have come up with a very capable, inexpensive, and open-source industrial arm robot that can easily be made by anyone.

The robot itself is Arduino-based and has the option to attach any end effector that might be needed for a wide range of processes. The schematics for all of the parts are available on the project site along with all of the Arduino source code. [Mads Hobye] notes that they made this robot during a three-day sprint, so it shouldn’t take very long to get your own up and running. There’s even a virtual robot that can be downloaded and used with the regular robot code, which can be used for testing or for simply getting the feel for the robot without having to build it.

This is a great project, and since it’s open source it will be great for students, small businesses, and hobbyists alike. The option to attach any end effector is also a perk, and we might suggest trying out [Yale]’s tendon-driven robotic hand. Check after the break for a video of this awesome robot in action.

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Hacklet 30 – Robot Arm Projects

Robot arms – they do everything from moving silicon wafers to welding cars. Many a hacker has dreamt of having their own robot arm to serve them beer help them build projects. This week’s Hacklet features some of the best robot arm projects on Hackaday.io!

robotarm1We start with [4ndreas] who is building this incredible 3D Printable Robot Arm. Inspired by large industrial robots, [4ndreas] has given us an entirely 3D printable design. [4ndreas’] 3D design experience really shows here. This arm looks like it just finished work at a local assembly line! The arm is BIG too – printing the parts took him about a week, and used around 1.2kg of ABS filament! [4ndreas] has recently split the project off into two halves: his blue arm is driven by stepper motors, while the orange arm is a DC motor affair. Both of the arms can use his awesome gripper design. Check out the project page for videos of the arm in action!

6dofarmNext up is [Dan Royer] and his 6DOF Robot Arm. [Dan’s] didn’t want to spend upwards of $10,000 on an industrial arm, so he built his own from wood, plastic, and easily obtainable parts. As the name implies, the arm has 6 degrees of freedom. The electronics consist of beefy NEMA 17 stepper motors and a RUMBA controller, which was originally designed for 3D printers. Dan even created some novel encoder mounts. Each joint has an encoder, which will allow the robot to run as a closed loop system. [Dan] originally entered this arm in The Hackaday Prize 2014. While it didn’t get him to space, we’re betting it will be able to get him a soda!

MeArm

No robot arm Hacklet would be complete without featuring [ben.phenoptix] and the awesome MeArm. MeArm is a pocket-sized robot arm which uses tiny 9 gram servos for locomotion. It’s built from laser cut acrylic and standard hardware. We loved the MeArm so much that we featured it as one of the challenges in our Embedded Hardware Workshop in Munich. More recently, [Ben] and MeArm have had a great run on Kickstarter. Let’s hope those arms are good at stuffing, addressing, and mailing out packages!

 

owiFinally we have [Kenji Larsen] with Reactron material transporter. The material transporter is just a small part of [Kenji’s] larger Reactron project. It started with an OWI-535 robot arm. The OWI is really a toy – a plastic kit which builds an open loop DC motor driven arm. [Kenji] has put some serious time into modifying his particular arm. He experimented with molding his own potentiometers for each joint before settling on a printed circuit board based design. Once the new system was in place, he found that his resistors were good for about 10,000 cycles. Not bad for a modified toy!

There are quite a few robot arm projects we weren’t able to cover in this edition of The Hacklet – you can check them all out on our brand new Robot Arm Projects List!

That’s it for this Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Reverse Engineering a Robotic Arm

Not too many people will argue that Robot Arms aren’t cool. [Dan] thinks they are cool and purchased a LabVolt Armdroid robotic arm on eBay for a mere $150. Unfortunately, he did not get the power supply or the control unit. To most, this would a serious hurdle to overcome, but not for [Dan]. He opened up the robot and started probing around the circuit board to figure out what was going on.

Since there was a DB9 connector on the outside of the robot arm, he assumed it was a standard RS-232 controlled device. Good thing he checked the internal circuitry because this was not the case at all. There was no mircocontroller or microprocessor found inside.  [Dan] painstakingly reversed engineered the circuit board and documented his results. He found that there were SN76537A chips that drove the 6 unipolar stepper motors and SN75HC259 latches to address each individual motor.

Now knowing how the robot works, [Dan] had to figure out how to control the robot from his computer. He started by making a custom Parallel Port to DB9 cable to connect the computer to the arm. After a series of several programs, starting with simply moving just one arm joint, the latest iteration allows manual control of all joints using the computer keyboard. A big ‘Thanks’ goes out to [Dan] for all his work and documentation.

 

Robot Arm You Can Build At Home

[jjshortcut] has created an easy to make robot arm that has 6 degrees of freedom. There is not much to it, the frame is made out of 4mm thick hardboard, hobby servos provide the power and a handful of hardware holds it together. The frame has been successfully cut out on both a laser cutter and a cnc router, making this design even more obtainable for any aspiring roboticist.

To control the robot arms movements [jjshortcut] plans to use a standard Arduino. There are certainly plenty of servo motor shields available but he still decided to design his own. In addition to the standard motor power and servo connections, a header for an infrared receiver was added for potential future communication options.

DIY Robot Arm GripperLike any project, there were some hiccups along the way. First, several revisions of the gripper were necessary to get the correct tooth profile that resulted in smooth and tight movement. Also, while making the shield the spacing between banks of headers came out one header too close! On this first board [jjshortcut] just bent the pins so they would fit into the Arduino. You can’t let some minor snafu prevent forward momentum of a project!

[jjshortcut] has done the hard part; the design. He has made all his mechanical and electronic files available… so go and build one! Check out the video after the break.

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The Triple Delta Robot Arm (and Leg)

delta By now you’d think we’ve seen just about every means of robotic actuator possible. We have Cartesian bots, Stewart platforms, SCARA bots, Delta bots, and even some exceedingly bizarre linkages from [Nicholas Seward]. We’re not done with odd robotic arms, it seems, and now we have Delta-ish robots that can move outside their minimum enclosed volume. They’re fresh from the workshop of [Aad van der Geest], and he’s calling them double and triple Deltas.

Previous Delta robots have used three universal joints to move the end effector up and down, and side to side. They’re extremely fast and are a great design for 3D printers and pick and place machines, but they do have a limitation: the tip of a single Delta can not move much further than the base of the robot.

By adding more parallelograms to a Delta, [Aad] greatly increases working volume of a his robots. One of the suggested uses for this style of bot is for palletizers, demonstrated in the video below by stacking Jenga blocks. There is another very interesting application: legs. There’s footage of a small, simple triple Delta scooting around the floor, supported by wire training wheels below. It makes a good cat toy, but we’d love to see a bipedal robot with this style of legs.

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