Simultaneous Soldering Station

August 27, 2020 by Brian McEvoy 5 Comments

Soldering irons are a personal tool. Some folks need them on the cool side, and some like it hot. Getting it right takes some practice and experience, but when you find a tip and temp that works, you stick with it. [Riccardo Pittini] landed somewhere in the middle with his open-source soldering station, Soldering RT1. When you start it up, it asks what temperature you want, and it heats up. Easy-peasy. When you are ready to get fancy, you can plug in a second iron, run off a car battery, record preset temperatures, limit your duty-cycle, and open a serial connection.

The controller has an Arduino bootloader on a 32u4 processor, so it looks like a ProMicro to your computer. The system works with the RT series of Weller tips, which have a comprehensive lineup. [Riccardo] also recreated SMD tweezers, and you can find everything at his Tindie store.

Soldering has a way of bringing out opinions from novices to masters. If we could interview our younger selves, we’d have a few nuggets of wisdom for those know-it-alls. If ergonomics are your priority, check out TS100 3D-printed cases, which is an excellent iron, in our opinion.

Pine Made Phones, Laptops, And Now… Soldering Irons?

July 22, 2020 by Al Williams 37 Comments

The TS100 smart soldering iron may have some new competition. Pine — the people best known for Linux-based phones and laptops — though the world needed another smart soldering iron so they announced the Pinecil — Sort of a knock off of the TS100. It looks like a TS100 and uses the same tips. But it does have some important differences.

It used to be a soldering iron was a pretty simple affair. Plug in one end; don’t touch the other end. But, eventually, things got more complicated and you wanted some way to make it hotter or cooler. Then you wanted the exact temperature with a PID controller. However, until recently, you didn’t care how much processing power your soldering iron had. The TS100 changed that. The smart and portable iron was a game-changer and people not only used it for soldering, but also wrote software to make it do other things. One difference is that the device has a RISC-V CPU. Reportedly, it also has better ergonomics and a USB C connector that allows for UART, I2C, SPI, and USB connections. It also has a very friendly price tag of $24.99.

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Dremel Workstation’s New Job: Applying Threaded Inserts With Cheap Soldering Iron

June 10, 2020 by Donald Papp 11 Comments

Dremel has been helping people fit square pegs into round holes for years, and [concretedog] saw that the Dremel 220 Workstation — a piece of hardware similar to a drill press — could be convinced to hold a cheap soldering iron just as easily as it holds a rotary tool. A soldering iron makes an effective thermal insert tool, and the job of heating and pressing the threaded metal rings into plastic is made much easier when it can be done similar to operating a drill press. With a few modifications and a 3D-printed adapter, the thermal insert rig was born.

Whenever one is working around a design that already exists, it pays to be flexible and adjust to the unexpected. The Dremel 220 has a holder intended to clamp a rotary tool, and the original plan was to simply design and print an adapter so a soldering iron could sit in place of the rotary tool. That plan changed upon realizing that the entire rotary tool holder disconnected from the tool’s frame with a single bolt. It made much more sense to make the soldering iron replace the rotary tool holder, instead.

The resulting modified soldering iron is mounted via standoffs to a 3D-printed adapter with a copper foil heat shield. [concretedog] admits it’s not ideal from a heat management perspective, but it makes a fine prototype that seems to work well for light duty. The next step would be a metal version.

If you’re intrigued by threaded heat-set inserts, you can learn all about how to use them from Joshua Vasquez’s guide to the handy things. And should you prefer to make your own DIY press from 3D printed parts and off-the-shelf hardware, we have that covered as well.

Why Does Solder Smoke Always Find Your Face?

June 1, 2020 by Jenny List 38 Comments

For some of us the smell of rosin soldering flux vaporizing from the tip of an iron as a project takes shape is as evocative as the scent of a rose on a summer’s day. We’ve certainly breathed enough of it over the years, as it invariably goes from the piece of work directly into the face of the person doing the soldering. This is something that has evidently troubled [AlphaPhoenix], who has gone to extravagant lengths to research the problem using planar laser illumination and a home-made (and possibly hazardous) smoke generator.

He starts with a variety of hypotheses with everything from a human-heat-driven air vortex to the Coandă effect, but draws a blank with each one as he models them using cardboard cut-outs and boxes as well as himself. Finally he has the light bulb moment and discovers that the key to the mystery lies in his arms coming across the bench to hold both iron and solder. They close off an area of lower-pressure dead space which draws the air current containing the smoke towards it, and straight into his face. It’s something that can be combated with a small fan or perhaps a fume extractor, as despite some video trickery we have yet to master soldering iron telekinesis.

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Have JBC Soldering Handle, Will USB-C Power Deliver

April 21, 2020 by Kerry Scharfglass 8 Comments

Frequent converter-of-tools-to-USB-C [Jana Marie Hemsing] is at it again, this time with a board to facilitate using USB Power Delivery to fuel JBC soldering iron handles. Last time we saw [Jana] work her USB-C magic was with the Otter-Iron, which brought Power Delivery to the trusty TS100 with a purpose built replacement PCBA. This time he’s taking a different approach by replacing the “station” of a conventional soldering station completely with one tiny board and one giant capacitor.

If you’ve been exposed to the “AC fire starter” grade of soldering iron the name JBC might be unfamiliar. They make tools most commonly found with Metcal’s and high end HAKKOs and Wellers on the benches of rework technicians and factory floors. Like any tool in this class each soldering station comes apart and each constituent piece (tips, handles, base stations, stands, etc) are available separately from the manufacturer and on the used market at often reasonable prices, which is where [Jana] comes in.

The Otter-Iron PRO is a diminutive PCBA which accepts a USB-C cable on one side and the connector from a standard JBC T245-A handle on the other. JBC uses a fairly typical thermistor embedded in the very end of the iron tip, which the Otter-Iron PRO senses to provide closed loop temperature control. [Jana] says it can reach its temperature setpoint from a cold start in 5 seconds, which roughly matches the performance of an original JBC base station! We’re especially excited because this doesn’t require any modification to the handle or station itself, making it a great option for JBC users with a need for mobility.

Want to make an Otter-Iron PRO of your own? Sources are at the link at the top. It sounds like v3 of the design is coming soon, which will include its own elegant PCB case. Check out the CAD render after the break. Still wondering how all this USB-PD stuff works? Check out [Jason Cerudolo’s] excellent walkthrough we wrote up last year.

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A Soldering LightSaber For The Speedy Worker

March 28, 2020 by Jenny List 18 Comments

We all have our preferences when it comes to soldering irons, and for [Marius Taciuc] the strongest of them all is for a quick heat-up. It has to be at full temperature in the time it takes him to get to work, or it simply won’t cut the mustard. His solution is a temperature controlled iron, but one with no ordinary temperature control. Instead of a normal feedback loop it uses a machine learning algorithm to find the quickest warm-up.

The elements he’s using have a thermocouple in series with the element itself, meaning that to measure the temperature the power must be cut to the element. This duty cycle can not be cut too short or the measurements become noisy, so under a traditional temperature control regimen there is a limit on how quickly it can be heated up. His approach is to turn it on full-time for a period without stopping to measure the temperature, only measuring after it has had a chance to heat up. The algorithm constantly learns how long to switch it on to achieve what temperature, and is able to interpolate to arrive at the desired reading. It’s a clever way to make existing hardware perform new tricks, and we like that.

He’s appeared on these pages quite a few times over the years, but perhaps you’d like to see the first version of the same hardware. Meanwhile watch the quick heat up in action with a fuller explanation in the video below.

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Review: SanErYiGo SH72 Soldering Iron

January 27, 2020 by Jenny List 34 Comments

When the Miniware TS100 first emerged from China nearly three years ago, it redefined what we could expect from a soldering iron at an affordable price. The lightweight DC-powered temperature controlled iron brought usable power and advanced features in a diminutive package that was easy in the hand, a combination only previously found in much more expensive soldering stations. All this plus its hackability and accessible hardware made it an immediate hit within our community, and many of us have adopted it as our iron of choice.

A surprise has been that it has attracted no serious competitors of a similar type, with the only iron mentioned in the same breath as the TS100 being Miniware’s own USB-C powered TS80. Perhaps that is about to change though, as before Christmas I noticed a new Chinese iron with a very similar outline to the TS100. Has the favourite finally generated a knock-off product? I bought one to find out. Continue reading “Review: SanErYiGo SH72 Soldering Iron” →