3D printing with Nylon for a more useful objects

[taulman] over on Instructables has been working on his own version of a 3D printer. Unlike the usual PLA or ABS filament all the RepRaps and Makerbots use, this printer uses nylon to make parts with very interesting properties.

Most extrusion printers are designed to print with ABS (a very hard plastic that melts around 220-230° C) or PLA (a somewhat softer plastic that melts at about 180° C). [taulman] is using Nylon 6, a very slippery and bendable plastic that melts around 320° C (about 600 degrees Fahrenheit). He’s doing this with a hot end of his own design and a ‘spiky’ extruder bolt that allows high-temperature thermoplastics to be extruded into any shape imaginable.

For the longest time, the 3D printer community has been using low-temperature thermoplastics such as PLA and ABS. There are obvious benefits to these materials: it’s pretty easy to source a spool of filament, and the low melting point of these plastics makes building a printer easier and safer. Now that [taulman] has the high-temperature plastic nut cracked, he’s moving on to easily-machiniable Delrin and transparent Polycarbonate. Very cool, and hopefully in a year’s time we’ll have a choice of what material to run in our printers.

After the break, there are a few videos [taulman] put up showing his printer at work and the properties of his 3D printed objects. It looks like [taulman] can print objects that are impossible on any other 3D printer we’ve seen; the flexible iPhone case probably couldn’t be made on any other DIY machine.

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Twittering pub hanging

There’s nothing groundbreaking about this hack, called the TweetWall, but the craftsmanship is gorgeous! [Yergacheffe] had access to the right tools; an epilog laser and a thermoplastic bender (an item we didn’t know we needed until now… thanks a lot). It has the usual bits you’d expect in a Twitter ticker, an LED matrix and an Arduino. There is also an OLED screen that displays the avatar of the current Twitter feed. Because data is transferred over a serial connection the SD slot on that screen is used to cache images which helps to keeps the messages coming without delay. The end product is quite good, we’d expect to see it hanging on the wall of the pub down the street.

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