Build A Sandblasting Rig For $6

Let’s get something out of the way: yes, this assumes you already own or have access to a compressor. So if you do, and know what you’re getting into, why not build a cheap sandblasting rig? That’s what [adamf135] did after seeing someone do it on YouTube. He seriously doubted it would work, but the results are pretty impressive.

This one doesn’t require much more than an empty 20oz bottle, a cheap air gun/nozzle, and an adapter. The hardest part of this hack seems to be cutting a groove in the nozzle for the blasting material without severing it completely. [Adam] cut a 1/2″ section out of his, but that large of an opening really uses up the blasting material. He recommends going smaller. After snipping off the sealing ring, he runs the nozzle through a 3/16″ hole drilled through the strongest part of the bottle and seals it off with hot glue. Watch it power through rust and paint with crushed glass after the break.

If you do any open sandblasting like this, be sure to at least wear a mask. If you don’t want to spray fine particles all over the shop, you could build a wet media blasting cabinet instead, or go even lower-tech and build a drill-powered parts tumbler.

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A Keyboard To Stomp On

Macros are useful things. They allow one to execute a series of commands with a single keypress. There exists a wide variety of hardware and software solutions to create and use macros to improve your workflow, and now [Evan] has brought the open-source ManyKey into the fray, along with a build tutorial to boot.

The tutorial acts as a great introduction to ManyKey, as [Evan] walks through the construction of a macro keyboard designed to be operated by the feet. Based around the Arduino Leonardo and using off-the-shelf footswitches commonly used in guitar effects, it’s accessible while still hinting at the flexibility of the system. Macros are programmed into the keyboard through a Python app which communicates over serial, and configurations are saved into the Arduino’s onboard EEPROM. The ManyKey source is naturally available over at GitHub.

[Evan] tells us he uses his setup to run DJ software with his feet while his hands are busy on the turntables. That said, there’s all manner of other applications this could be used for. Efficiency is everything, and we love to see keyboard projects that aim to improve workflow with new ideas and custom builds – this shortcut keyboard makes a great example.

 

Space Escape: Flying A Chair To Lunar Orbit

In the coming decades, mankind will walk on the moon once again. Right now, plans are being formulated for space stations orbiting around Lagrange points, surveys of lava tubes are being conducted, and slowly but surely plans are being formed to build the hardware that will become a small scientific outpost on our closest celestial neighbor.

This has all happened before, of course. In the early days of the Apollo program, there were plans to launch two Saturn V rockets for every moon landing, one topped with a command module and three astronauts, the other one containing an unmanned ‘LM Truck’. This second vehicle would land on the moon with all the supplies and shelter for a 14-day mission. There would be a pressurized lunar rover weighing thousands of pounds. This wouldn’t exactly be a Lunar colony, instead, it would be more like a small cabin in the Arctic used as a scientific outpost. Astronauts and scientists would land, spend two weeks researching and exploring, and return to Earth with hundreds of pounds of samples.

With this, as with all Apollo landings, came a risk. What would happen if the ascent engine didn’t light? Apart from a beautiful speech written by William Safire, there was nothing concrete for astronauts consigned to the deepest of the deep. Later in the Apollo program, there was a plan for real hardware to bring stranded astronauts home. This was the Lunar Escape System (LESS), basically two chairs mounted to a rocket engine.

While the LESS was never built, several studies were completed in late 1970 by North American Rockwell detailing the hardware that would return two astronauts from the surface of the moon. It involved siphoning fuel from a stricken Lunar Module, flying to orbit with no computer or really any instrumentation at all, and performing a rendezvous with an orbiting Command Module in less than one Lunar orbit.

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Make A Better, Spring-Loaded SMT Tape Strip Holder

Every so often, a project is worth some extra work to see if the idea can go any further. [JohnSL] has been busy doing exactly that with his spring-loaded SMT tape holder project. Having done the original with 3D printing, he has been working on designing for injection molding. This isn’t a motorized feeder, it’s still a manual tool but it is an improvement over the usual workshop expedient method of just sticking segments of tape down to the desktop. Tape is fed into the holders from one end and spring tension holds the tape firm while a small slot allows the cover tape to be guided backward after peeling. As anyone who has used cut segments of tape to manually deal with SMT parts knows, small vibrations — like those that come from peeling off the clear cover — can cause the smaller components to jump around and out of their pockets, and any length of peeled cover gets awkward quickly.

The design allows for multiple holders to mount side-by-side.

In [JohnSL]’s design, all SMT tapes sit at an even height regardless of size or tape thickness. A central support pushes up from the bottom with tension coming from a spring pulling sideways; the central support is forced upward by cams and presses against the bottom surface of the tape. As a result, the SMT tape gets supported from below with even tension and the whole assembly maintains a narrow profile suitable for stacking multiple holders side by side. The CAD files are available online along with a McMaster-Carr part number for the specific spring he used.

After working out the kinks on 3D printed prototypes, [JohnSL] decided to see if it would be feasible to design an injection molded version and made a video outlining the process, embedded below.

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Linux Fu: Custom Bash Command Completion

If you aren’t a Linux user and you watch someone who knows what they are doing use Bash — the popular command line interpreter — you might get the impression they type much faster than they actually do. That’s because experienced Linux users know that pressing the tab key will tend to complete what they are typing, so you can type just a few characters and get a much longer line of text. The feature is very smart so you may not have realized it, but it knows a good bit about what you could type. For example, if you try to unzip a file, it knows the expected file name probably has a .zip extension.

How does that happen? At first, you might think, “who cares how it happens?” The problem is when you write a shell script or a program that runs on Linux, the completion gets dumb. Someone has to make Bash smart about each command line program and if you are the author then that someone is you.

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Long-Range RFID Leaflets

Pick a card, any card. [Andrew Quitmeyer] and [Madeline Schwartzman] make sure that any card you pick will match their NYC art installation. “Replantment” is an interactive art installation which invites guests to view full-size leaf molds casts from around the world.

A receipt file with leaf images is kept out of range in this art installation. When a viewer selects one, and carries it to the viewing area, an RFID reader tells an Arduino which tag has been detected. Solid-state relays control two recycled clothing conveyors draped with clear curtains. The simple units used to be back-and-forth control but through dead-reckoning, they can present any leaf mold cast front-and-center.

Clothing conveyors from the last century weren’t this smart before, and it begs the question about inventory automation in small businesses or businesses with limited space.

We haven’t seen much long-range RFID, probably because of cost. Ordinary tags have been read at a distance with this portable reader though, and NFC has been transmitted across a room, sort of.

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This USB Drive Will Self-Destruct After Ruining Your Computer

Who would have thought that you could light up pyrotechnics on USB power? This USB keystroke injector that blows up after it’s used proves the concept.

Fully aware that this is one of those “just because you can doesn’t mean you should” projects, [MG] takes pains to point out that his danger dongle is just for dramatic effect, like a prop for a movie or the stage. In fact, he purposely withholds details on the pyrotechnics and concentrates on the keystroke injection aspect, potentially nasty enough by itself, as well as the dongle’s universal payload launching features. We’re a little bummed, because the confetti explosion (spoiler!) was pretty neat.

The device is just an ATtiny85 and a few passives stuffed into an old USB drive shell, along with a MOSFET to trigger the payload. If you eschew the explosives, the payload could be anything that will fit in the case. [MG] suggests that if you want to prank someone, an obnoxious siren might be a better way to teach your mark a lesson about plugging in strange USB drives.

While this isn’t the most dangerous thing you can do with a USB port, it could be right up there with that rash of USB killer dongles from a year or so ago. All of these devices are fun “what ifs”, but using them on anything but your own computers is not cool and possibly dangerous. Watching the smoke pour out of a USB socket definitely drives home the point that you shouldn’t plug in that thumbdrive that you found in the bathroom at work, though.

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