Hackaday Podcast 040: 3D Printed Everything, Strength V Toughness, Blades Of Fiber, And What Can’t Coffee Do?

Hackaday Editors Mike Szczys and Elliot Williams opine on the coolest hacks we saw this week. This episode is heavy with 3D printing as Prusa released a new, smaller printer, printed gearboxes continue to impress us with their power and design, hoverboards are turned into tanks, and researchers suggest you pour used coffee grounds into your prints. Don’t throw out those “toy” computers, they may be hiding vintage processors. And we have a pair of fantastic articles that cover the rise and fall of forest fire watchtowers, and raise the question of where all those wind turbine blades will go when we’re done with them.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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The True Cost Of Multimeters

If you are building a home shop, it is common to try to get the cheapest gear you can possibly get. However, professionals often look at TCO or total cost of ownership. Buying a cheap car, for example, can cost more in the long run compared to buying an expensive car that requires less maintenance. Most consumers will nod sagely and think of ink jet printers. That $20 printer with the $80 cartridges might not be such a deal after all. [JohnAudioTech] bought a few cheap multimeters and now has problems with each of them. Maybe that $120 meter isn’t such a bad deal, after all.

The problems he’s seen are the same ones we’ve all seen: noisy selector switches, suspect display readings, and worn off lettering. You can see the whole story in the video below.

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This Week In Security: A Digital Café Américain, The Linux Bugs That Weren’t, The Great Nation, And More

A government is going after a human rights activists in Morocco. It sounds familiar, but I don’t think Humphrey Bogart is running the gin joint this time around.

Questionable Casablanca references aside, Amnesty International has reported another attack against human rights workers. In this case, a pair of Moroccan activists were targeted with what appears to be NSO’s Pegasus malware suite. Researchers identified text message phishing that led to malicious web pages, as well as HTTP man in the middle attacks against their mobile devices. Once the target was successfully directed to the malicious site, A collection of zero-day vulnerabilities were used to compromise the phone with the NSO malware.

NSO is an Israeli company that specializes in building malware and other cybersecurity tools for governments. As you can imagine, this specialization has earned NSO the scorn of quite a few organizations. NSO claims to have a policy framework in place that allows them to evaluate and terminate the use of their software when it is deemed illegal or abusive, but due to the nature of their contracts, that process is anything but transparent. Continue reading “This Week In Security: A Digital Café Américain, The Linux Bugs That Weren’t, The Great Nation, And More”

Lessons Learned Building A DIY Rebreather

While the homebrew rebreather the [AyLo] describes on his blog looks exceptionally well engineered and is documented to a level we don’t often see, he still makes it very clear that he’s not suggesting you actually build one yourself. He’s very upfront about the fact that he has no formal training, and notes that he’s already identified several critical mistakes. That being said, he’s taken his rebreather out for a few dives and has (quite literally) lived to tell the tale, so he figured others might be interested in reading about his experiments.

For the landlubbers in the audience, a rebreather removes the CO2 from exhaled air and recirculates the remaining O2 for another pass through the lungs. Compared to open circuit systems, a rebreather can substantially increase the amount of time a diver can remain submerged for a given volume of gas. Rebreathers aren’t just for diving either, the same basic concept was used in the Apollo PLSS to increase the amount of time the astronauts could spend on the surface of the Moon.

The science behind it seemed simple enough, so [AyLo] did his research and starting designing a bare-minimum rebreather system in CAD. Rather than completely hack something together with zip ties, he wanted to take the time to make sure that he could at least mate his hardware with legitimate commercial scuba components wherever possible to minimize his points of failure. It meant more time designing and machining his parts, but the higher safety factor seems well worth the effort.

[AyLo] has limited the durations of his dives to ten minutes or less out of caution, but so far reports no problems with the setup. As with our coverage of the 3D printed pressure regulator or the Arduino nitrox analyser, we acknowledge there’s a higher than usual danger factor in these projects. But with a scientific approach and more conventional gear reserved for backups, these projects prove that hardware hacking is possible in even the most inhospitable conditions.

Next Level Spirit Level Is On The Level

Miss your shot and scratch on the eight ball? It’s natural to blame the table for not being level so you can save face, but in all likelihood, you’re probably right. [Huygens Optics]’s father never misses a billiards shot on his home table, until one day he did. [Huygens Optics] rushed to his aid and built an extremely precise spirit level for the table so it will never happen again.

First and foremost, he had to decide how sensitive the spirit level should be. Obviously, the table should be as level as possible, though other factors like the condition of the felt will come into play as well. In doing some calculations, he found that every degree of leveling error in the table translates to several millimeters of ball unevenness and deviation, so he wanted the level to have .01 degrees of accuracy. How he manages this feat of grinding and polishing in a hobbyist workshop is all captured in the fascinating video after the break.

The level is made from two disks cut from leftover 15mm borosilicate glass. Between the disks is a 4mm cavity for the liquid (ethyl alcohol) and the air bubble to move around. To avoid introducing error with uneven adhesive application, [Huygens Optics] tried to join the disks using optical contact bonding, wherein two surfaces stick together through the magic of intermolecular forces, like the one that keeps geckos attached to vertical things. That worked quite well until he added the liquid, which broke the bond. Instead, he used a thin, UV-curable epoxy.

Getting into optics doesn’t have to cost a lot. Instead of buying or grinding lenses for experimentation, you can laser-cut lens profiles out of acrylic.

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Robot Allows Remote Colleagues To Enjoy Office Shenanigans

[Esther Rietmann] and colleagues built a Telepresence Robot to allow work at home teammates to have a virtual, but physical presence in the office. A telepresence robot is like a tablet mounted on a Roomba, providing motion capability in addition to an audio/video connection. Built during a 48 hour hackathon, it is a bit crude under the hood and misses out on some features, such as a bidirectional video feed. But overall, it pretty much does what is expected from such a device.

The main structure is build from cheap aluminium profiles and sheets. A Raspberry Pi is at the heart of the electronics hardware, with a servo mounted Pi-camera and speaker-microphone pair taking care of video and audio. The two DC motors are driven by H-bridges controlled from the Pi and an idle swivel caster is attached as the third wheel. The whole thing is powered by a power bank. The one important thing missing is an HDMI display which can show a video feed from the remote laptop camera. That may have been due to time constraints, but this feature should not be too difficult to add as a future upgrade. It’s important for both sides to be able to see each other.

The software is built around WebRTC protocol, with the WebRTC Extension from UV4L doing most of the heavy lifting. The UV4L Streaming Server not only provides its own built-in set of web applications and services, but also embeds a general-purpose web server on another port, allowing the user to run and deploy their own custom web apps. This allowed [Esther Rietmann]’s team to build a basic but functional front-end to transmit data from the remote interface for controlling the robot. The remote computer runs a Python control script, running as a system service, to control the drive motors and camera servo.

The team also played with adding basic object, gesture and action recognition features. This was done using PoseNet – a machine learning model, which allows for real-time human pose estimation in the browser using TensorFlowJS – allowing them to demonstrate some pose detection capability. This could be useful as a “follow me” feature for the robot.

Another missing feature, which most other commercial telepresence robots have, is a sensor suite for collusion avoidance, object detection and awareness such as micro switches, IR / ultrasonic detectors, time of flight cameras or LiDAR’s. It would be relatively easy to add one or several sensors to the robot.

If you’d like to build one for yourself, check out their code repository on Github and the videos below.

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Bluetooth Control With Chrome

All the cool projects now can connect to a computer or phone for control, right? But it is a pain to create an app to run on different platforms to talk to your project. [Kevin Darrah] says no and shows how you can use Google Chrome to do the dirty work. He takes a garden-variety Arduino and a cheap Bluetooth interface board and then controls it from Chrome. You can see the video below.

The HM-10 board is cheap and could connect to nearly anything. The control application uses Processing, which is the software the Arduino system derives from. So how do you get to Chrome from Processing? Easy. The p5.js library allows Processing to work from within Chrome. There’s also a Bluetooth BLE library for P5.

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