Printed circuit boards used to be green or tan, and invariably hidden. Now, they can be artful, structural, and like electronic convention badges, they are the entire project. In this vein, we find Open LEV, a horseshoe-shaped desktop bauble bristling with analog circuitry supporting an acoustic levitator. [John Loefler] is a mechanical engineer manager at a college 3D printing lab in Florida, so of course, he needs to have the nerdiest stuff on his workspace. Instead of resorting to a microcontroller, he filled out a parts list with analog components. We have to assume that the rest of his time went into making his PCB show-room ready. Parts of the silkscreen layer are functional too. If you look closely at where the ultrasonic transducers (silver cylinders) connect, there are depth gauges to aid positioning. Now that’s clever.
Month: September 2020
The O-Bahn Busway – Obscure Transit For The Masses
Around the world, governments and city planners have long struggled with the issue of transport. Getting people where they need to be in a timely fashion is key to making a city a comfortable, attractive place to live. As far as public transport is concerned, this typically consists of buses on the roads, and trams and trains on rails.
Down in the city of Adelaide, Australia, things get a little muddled, however. Nestled in a river valley lies a special transportation network known as the O-Bahn, where buses ride on concrete rails and the drivers can even take their hands off the wheel. The system remains a rarity worldwide, and was spawned by a perfect storm of conflicting requirements.
A Child of Circumstance
In the 1970s, the South Australian government found itself backed into a corner. Facing a booming population in the north-eastern suburbs, new transport links with greater capacity were needed to get people to the central business district. Original plans from the 1960s had called for more freeways to be built all over the city to solve the problem. In the face of stiff public opposition, legislation was passed in 1970 blocking the construction of any new freeways for a full decade, forcing the government to consider alternatives.

Despite plans being shelved, a corridor of land stretching from the city to the north-east had already been acquired for freeway construction. This was retained, and studies were commissioned to determine the best transportation solution to suit the needs of the area. The “North East Adelaide Public Transport Review” suggested light-rail or a busway would be the best solution.
Initial plans were proposed to link the north-east with a light-rail tramway that would connect with the existing tramline from the city proper to Glenelg in the west. However, the City of Adelaide protested the plan, believing that extending the existing tramline to the east would damage the city’s carefully planned structure. Plans were made to rectify this by running part of the line underground, massively increasing costs, and the proposal was shelved.
It was at this time, the guided busway in Essen, Germany came to the attention of the state government. Aiming to help reduce congestion by allowing buses to share tram tunnels, it began as a demonstration which later developed into the Spurbus network. The system offered lower cost and higher flexibility than light rail, and avoided the need to carve up the city to hook in to the existing light rail network. Had Adelaide laid out its existing heavy or light rail networks differently, the O-Bahn might not have gotten a look in. However, back in the early 1980s, it was an easy solution in a sea of difficult choices.
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Garbage Can Takes Itself Out
Home automation is a fine goal but typically remains confined to lights, blinds, and other things that are relatively stationary and/or electrical in nature. There is a challenge there to be certain, but to really step up your home automation game you’ll need to think outside the box. This automated garbage can that can take itself out, for example, has all the home automation street cred you’d ever need.
The garbage can moves itself by means of a scooter wheel which has a hub motor inside and is powered by a lithium battery, but the real genius of this project is the electronics controlling everything. A Raspberry Pi Zero W is at the center of the build which controls the motor via a driver board and also receives instructions on when to wheel the garbage can out to the curb from an Nvidia Jetson board. That board is needed because the creator, [Ahad Cove], didn’t want to be bothered to tell his garbage can to take itself out or even schedule it. He instead used machine learning to detect when the garbage truck was headed down the street and instruct the garbage can to roll itself out then.
The only other thing to tie this build together was to get the garage door to open automatically for the garbage can. Luckily, [Ahad]’s garage door opener was already equipped with WiFi and had an available app, unbeknownst to him, which made this a surprisingly easy part of the build. If you have a more rudimentary garage door opener, though, there are plenty of options available to get it on the internets.
3D-Printed Thermite Brings The Heat, And The Safety
Thermites are a double-edged sword. Packing a tremendous energy density, and eager to produce tremendous heat when ignited, thermite is great for welding train tracks. But sometimes you might be looking for a little more finesse. A new approach to 3D printing thermites might just be able to tame the beast.
Most of us do our soldering while sitting safely indoors in a comfortable climate. The biggest dangers we’re likely to face are burnt fingertips, forgetting the heat shrink, or accidentally releasing the smoke monster. But outside of our homes and workshops, there’s a lot of extreme joining of metals going on. No matter where it’s done, welding and brazing in the field requires a lot of equipment, some of which is unwieldy and even more difficult to move around in harsh conditions.

The utility of brazing is limited by all the complex scaffolding of hardware required to support it. This limiting factor and the discovery of thermite led to exothermic welding, which uses an energetic material to provide enough heat to melt a filler metal and join the pieces. Energetic materials can store a lot of chemical energy and forcefully release it in a short period of time.
Thermites are made of metal oxide and metal powder, often iron oxide and aluminium. When ignited by a source of high heat, thermite compounds undergo an exothermic reduction-oxidation (redox) reaction as the aluminium reduces the number of electrons in the iron oxide atoms. More heat makes the reaction run faster, generating more heat, and so on. The result is molten iron and aluminium oxide slag.
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Cell Phone Signal Booster Gets Teardown And Demo
Ever wonder what was inside a cell phone booster, or what it is like to set up or use one? If so, [Kerry Wong]’s got you covered with his teardown of a Cel-Fi Go X Cell Signal Booster by Nextivity. [Kerry] isn’t just ripping apart a cheap unit for laughs; his house has very poor reception and this unit was a carefully-researched, genuine investment in better 4G connectivity.
The whole setup consists of three different pieces: the amplifier unit pictured above, and two antennas. One is an omnidirectional dome antenna for indoors, and the other is a directional log-periodic dipole array (LPDA) antenna for outdoors. Mobile phones connect to the indoor antenna, and the outdoor antenna connects to the distant cell tower. The amplifier unit uses a Bluetooth connection and an app on the mobile phone to manage settings and actively monitor the device, which works well but bizarrely doesn’t seem to employ any kind of password protection or access control whatsoever.
Overall [Kerry] is happy, and reports that his mobile phone enjoys a solid connection throughout his house, something that was simply not possible before. Watch a hands-on of the teardown along with a short demonstration in the video embedded below.
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New Zealand To Test Wireless Power Transmission
Nikola Tesla wanted to beam power without wires. NASA talked about building power-generating satellites that would do the same thing. But now New Zealand’s second-largest power utility — Powerco — is working with a start-up company to beam energy to remote locations. There have been several news releases, but possibly the most technical detail is from an interview [Loz Blain] did with the founder of the startup company.
It isn’t really news that you can send radio waves somewhere and convert the signal back into power. Every antenna does that routinely. The question is how efficient is the power transmission and — when the power levels are high — how safe is it? According to [Greg Kushnir], the founder of Emrod, the technology is about 70% efficient and uses ISM frequencies.
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A Real Working Lego NES
Lego is an entry into the world of engineering for many a youngster, and an enjoyable pursuit for many more. These days, high quality kits are available to make everything from the Tower of Pisa to Nintendo’s venerated NES console. [TronicsFix] picked up the latter set, and decided it needed to be fully functional.
Consisting of 2646 pieces, the official Lego NES is a faithful recreation of the original, albeit at approximately 80% of the size. After building the kit to spec, [TronicsFix] noted that there was no way a cartridge would fit in the slot.
Given this failing, a ground-up rebuild was in order. Starting with the internals from an original NES, [TronicsFix] set about building an appropriately sized base and working from there. Supports were built to mount the various components, with the controller ports being particularly well done, and the video output and power switches being a little more tricky. The many cosmetic pieces from the official kit came in handy here, giving the final product the aesthetic touches it needed to fit the bill.
The final result is an authentic, functional NES in a LEGO case. [TronicsFix] demonstrates as such, showing the console playing Super Mario 3. Nintendo consoles remain a favorite amongst modders; some going so far as to build fire-breathing creations. Video after the break.