Retrotechtacular: We Heard You Like Tubes, So Here’s A Film About Tube Tubes From The Webtubes

August 5, 2014 by Kristina Panos 24 Comments

EF80

This lovely little number is the EF80 pentode thermionic valve, or vacuum tube, made by Mullard beginning in 1950. They were used in radio and radar applications, but most of them wound up in VHF television sets. This week’s Retrotechtacular takes a close look at the assembly of and on-site materials production for the EF80 in particular.

The film begins with slow and careful hand assembly of an EF80. The cathode is inserted into a mica disc, and a series of three grids are placed over the cathode. The semicircular anode sits around the outermost grid. Another mica disc is placed on top which does triple duty as a spacer, a base for the getter/plate assembly, and a firewall against the getter flash.The dark lining of the upper part of the tube is the residue of the vaporized getter, which is heated after the first stage of air removal.

Before the vacuuming begins, the inner assembly is mounted on a glass base with nine pins that have been pre-bent to meet the inner assembly wires. The heater, dissipating shield, and a meshy cylinder are added, and then the getter on its plate. A tube is slipped over the assembly and fused to the base in a jig, forming an airtight seal. Continue reading “Retrotechtacular: We Heard You Like Tubes, So Here’s A Film About Tube Tubes From The Webtubes” →

PS/2 Synth Will Knock You Off Your Broom

July 31, 2014 by Kristina Panos 9 Comments

Here’s a hack centered around something a lot of people have sitting around: a PS/2 keyboard. [serdef] turned a Harry Potter-edition PS/2 into a combination synth keyboard and drum machine and has a nice write-up about it on Hackaday.io.

For communication, he tore up a PS/2 to USB cable to get a female mini DIN connector and wired it to the Nano. He’s using a Dreamblaster S1 synth module to generate sounds, and that sits on a synth shield along with the Nano. The synth can be powered from either the USB or a 9-volt.

Keymapping is done with the Teensy PS/2 keyboard library. [serdef] reused a bunch of code from his bicycle drummer project which also employed the Dreamblaster S1. [serdef] is continually adding features to this project, like a pot for resonance control which lets him shape the waveform like an analog synth. He has posted some handy PS/2 integration code, his synth code, and a KiCad schematic. Demo videos are waiting for you across the link. Continue reading “PS/2 Synth Will Knock You Off Your Broom” →

Giant Spirograph Delights Children, Dwarfs Banana

July 29, 2014 by Kristina Panos 15 Comments

giant spirograph Late last year at a craft show, [hahabird] and a friend came across a laser-cut Spirograph and they both had a go at it. After mocking his friend’s lack of fine motor skills, [hahabird] was struck with the idea of making a giant-scale Spirograph that would (hopefully) be less frustrating for kids of all ages.

He generated the gears using an InkScape plugin, and then moved the project to Illustrator for adjustments. After nesting the inner gear drawings, he was able to print them out on one 3×3′ piece of paper at the local FedEx-Kinko’s. To make a template for routing he pieces that make up the eight-foot diameter outer ring, [hahabird] first cut it out of MDF and then bolted that to plywood. The outer ring’s size was dictated by the number of sections that fit on a 4×8 piece of plywood.

The challenge of the inner cogs was to make them move smoothly and still mesh with the teeth of the outer ring. [hahabird] solved this by mounting casters on raised platforms, which double nicely as handles. Each inner cog has a series of PVC couplers that take the 1″ PVC chalk holder insert.

So far, [hahabird] has cut 22-, 35-, and 44-tooth cogs, all of which are painted in nice, bright colors. According to his reddit comments, he will have a video or gif of it in a few days. We hope he makes the plus sign cog and the tongue depressor piece, too.

THP Entry: Tinusaur AVR Platform Teaches Noobs, Plays Game Of Life

July 29, 2014 by Kristina Panos 17 Comments

[Neven Boyanov] says there’s nothing special about Tinusaur, the bite-sized platform for learning and teaching the joys of programming AVRs. But if you’re dying to gain a deeper understanding of your Arduino or are looking to teach someone else the basics, you may disagree with that assessment.

Tinusaur is easy to assemble and contains only the components necessary for ATTiny13/25/45/85 operation (the kit comes with an ’85). [Neven] saved space and memory by forgoing USB voltage regulator. An optional button cell mount and jumper are included in the kit.

[Neven] is selling boards and kits through the Tinusaur site, or you can get the board from a few 3rd party vendors. His site has some projects and useful guides for assembling and driving your Tinusaur. He recently programmed it to play Conway’s Game of Life on an 8×8 LED matrix. If you’re looking for the zero-entry side of the AVR swimming pool, you can program it from the Arduino IDE. Be warned, though; they aren’t fully compatible.

The project featured in this post is an entry in The Hackaday Prize. Build something awesome and win a trip to space or hundreds of other prizes.

Retrotechtacular: Designing And Building RCA Televisions

July 29, 2014 by Kristina Panos 33 Comments

waveform While it’s almost cliché to say they don’t make things like they used to, this week’s Retrotechtacular offers fairly conclusive proof that, at the very least, they used to put more time and effort into manufacturing consumer electronics. Gather your homemade wisecrackin’ robots and settle in front of this 1959 film entitled “The Reasons Why”, a rah-rah film created for new employees of the RCA Victor television division.

It may open with a jingle, but things quickly turn serious. Quality is no laughing matter for the men and women devoted to bringing you the best television set for your money. This type of unmatched excellence begins with tireless R&D into improving sound and picture quality. Every transformer is tested at five times the rated voltage, and every capacitor at two times the rating. Every switch undergoes a series of mechanical tests, including a pressured steam bath to ensure they will hold up even if you drag your set out to the porch some unbearably hot deep South August night.

hot august nights

Cabinet design is just as important—what’s the use in housing a chassis and kinescope that’ll last for 60 years in some cheap box? Woods from all over the world are carefully considered for their beauty and durability. A television set is, after all, the centerpiece of the American family room furniture group. These carefully selected woods are baked in a series of ovens to prove they’ll stand up to hours of continuous use.

Continue reading “Retrotechtacular: Designing And Building RCA Televisions” →

USB Rotary Phone: A Lync To The Past

July 22, 2014 by Kristina Panos 16 Comments

[Ivan] is fed up with all this rampant virtualization. When his company took away his physical desk phone in favor of using MS Lync, he was driven to build a USB rotary phone. His coworkers loved it and one of them asked [Ivan] to build another. The build log focuses on converting his coworker’s vintage brass and copper number that must weigh a ton.

He had to do a bit more work with this one because it had rusted out inside and a few of the contacts were bent. The good news is that the speaker and microphone were in working order and he was able to use them both. After restoring the stock functionality, he added a USB sound card and created a USB keyboard using a PIC32MX440F256H.

The rotary phone’s dial works using two switches, one that’s open and one that’s closed when no one is dialing. Once dialing is detected, the open switch closes and the closed switch clicks according to the dialed digit (ten clicks for 0). [Ivan] also reads the switch hook state and has added debouncing. This gave him some trouble because of the quick response expected by the PC bus, but he made use of interrupts and was allowed to keep his seat.

Please stay on the line. [Ivan]’s videos will be with you shortly.

Continue reading “USB Rotary Phone: A Lync To The Past” →

Retrotechtacular: We’re Gonna Have Manual Transmissions The Way My Old Man Told Me!

July 22, 2014 by Kristina Panos 33 Comments

archimedes Simple machines are wonderful in their own right and serve as the cornerstones of many technological advances. This is certainly true for the humble lever and the role it plays in manual transmissions as evidenced in this week’s Retrotechtacular installment, the Chevrolet Motor Company’s 1936 film, “Spinning Levers”.

This educational gem happens to be a Jam Handy production. For you MST3K fans out there, he’s the guy behind shorts like Hired! from the episodes Bride of the Monster and the inimitable Manos: The Hands of Fate. Hilarity aside, “Spinning Levers” is a remarkably educational nine-ish minutes of slickly produced film that explains, well, how a manual transmission works. More specifically, it explains the 3-speed-plus-reverse transmissions of the early automobile era.

It begins with a nod to Archimedes’ assertion that a lever can move the world, explaining that the longer the lever, the better the magic. In a slightly different configuration, a lever can become a crank or even a double crank. Continuous motion of a lever or series of levers affords the most power for the least work, and this is illustrated with some top-drawer stop motion animation of two meshing paddle wheels.

gears Next, we are shown how engine power is transferred to the rear wheels: it travels from a gear on the engine shaft to a gear on the drive shaft through gears on the countershaft. At low speeds, we let the smallest gear on the countershaft turn the largest gear on the drive shaft. When the engine is turning 90 RPM, the rear wheel turns at 30 RPM. At high speeds using high gears, the power goes directly from the engine shaft to the drive shaft and the RPM on both is equal. The film goes on to explain how the gearbox handles reverse, and the vast improvements to transmission life made possible through synchromesh gearing.