Dead E. Ruxpin Appears Alive And Well

September 26, 2023 by Kristina Panos 12 Comments

What are you doing to scare trick-or-treaters this Halloween? Surely something, right? Well, Hackaday alum [CameronCoward] certainly has his holiday under control with Dead E. Ruxpin, a murderous, cassette tape-controlled animatronic bear.

Readers of a certain vintage will no doubt see the correlation to Teddy Ruxpin, an animatronic bear from the 1980s whose mouth moved as it read stories from cassette tapes. Cleverly, the engineers used one stereo channel for the story’s audio, and the other channel to control the bear’s mouth.

Dead E. Ruxpin takes this idea and expands it, using the same two channels to send audio and control three servo motors that move both arms and the mouth. How is this possible? By sending tones built from one or more frequencies.

Essentially, [Cameron] assigned a frequency to each movement: mouth open/closed, and left and/or right arm up or down. These are all, of course, synced up with specific points in the audio so Dead E. doesn’t just move randomly, he dances along with the music.

The bear is actually a hand puppet, which leaves room for a 3D-printed skeleton that holds the RP2040 and the servos and of course, moves the puppet’s parts. We can’t decide if we prefer the bulging bloodshot eyes, or think the cutesy original eyes would have made a scarier bear. Anyway, check out the build/demo video after the break to see it in action.

Are you now into Teddy Ruxpin? Here’s a bit more about those scare bears. And don’t forget, Halloween Hackfest runs now until October 31st.

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Single-Button Keyboard Has Multiple Uses

September 26, 2023 by Kristina Panos 13 Comments

Well now why would I want a single-button keyboard, you might be asking yourself. We say it all depends on how you build the thing, and how you program it. Would you believe that the MagiClick by [Modular] is capable of showing live weather information or the date and time, acting as animated dice, or being a stopwatch and Pomodoro timer? Now you’re beginning to understand.

Before we get much further, yes, this bad boy has two additional buttons on the sides. But the spirit of the thing is in the single large switch in the middle. It’s hiding beneath the 0.85″ 128×128 display, which is protected from pressure and fingerprints by that Pop-o-Matic bubble over the top. While the big button is the main operator used to access the function options, the side buttons are used as auxiliaries to exit and return to the home screen.

MagiClick is based on the ESP32-S3 and is designed to run on CircuitPython. In addition to everything else packed into this thing, there are blinkenlights and a small speaker inside, plus a GPIO expansion header around back. Everything is available on GitHub if you want to build your own.

Not enough keys for you? Well, here’s one with two.

Humans And Balloon Hands Help Bots Make Breakfast

September 24, 2023 by Kristina Panos 7 Comments

Breakfast may be the most important meal of the day, but who wants to get up first thing in the morning and make it? Well, there may come a day when a robot can do the dirty work for you. This is Toyota Research Institute’s vision with their innovatively-trained breakfast bots.

Going way beyond pick and place tasks, TRI has, so far, taught robots how to do more than 60 different things using a new method to teach dexterous skills like whisking eggs, peeling vegetables, and applying hazelnut spread to a substrate. Their method is built on generative AI technique called Diffusion Policy, which they use to create what they’re calling Large Behavior Models.

Instead of hours of coding and debugging, the robots learn differently. Essentially, the robot gets a large flexible balloon hand with which to feel objects, their weight, and their effect on other objects (like flipping a pancake). Then, a human shows them how to perform a task before the bot is let loose on an AI model. After a number of hours, say overnight, the bot has a new working behavior.

Now, since TRI claims that their aim is to build robots that amplify people and not replace them, you may still have to plate your own scrambled eggs and apply the syrup to that short stack yourself. But they plan to have over 1,000 skills in the bag of tricks by the end of 2024. If you want more information about the project and to learn about Diffusion Policy without reading the paper, check out this blog post.

Perhaps the robotic burger joint was ahead of its time, but we’re getting there. How about a robot barista?

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Powder Your Prints For Baby-Smoothness

September 24, 2023 by Kristina Panos 46 Comments

Layer lines are a dead giveaway to non-normies that a thing was 3D printed. There are things you can do to smooth them — sanding, chemical smoothing, and fillers come to mind. Although this technique technically uses all three, it starts with something very simple.

In the video after the break, [DaveRig] gets right to the point: baby powder and resin mixed together make a fine smoothing agent when cured. Having read about it online, he decided to give it a try.

Starting with a half sphere that had admittedly pretty big layer lines, [DaveRig] mixed up enough resin and baby powder to make the consistency of milk or cream. Then he put five coats on, curing and sanding with 120 in between each one.

Then it’s on to standard post-processing stuff. You know, wipe it down with alcohol, sand it a little more, wet sand, and then it’s on to the airbrush and clear-coat. The end result looks to be as smooth as your average bowling ball, as you can see in the main photo.

What’s your favorite post-processing method? Have you tried annealing them in salt?

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Input Device Gets New Input Device

September 23, 2023 by Kristina Panos 6 Comments

One of the nicest things about a trackpoint is that you don’t have to take your hands off the keyboard. One of the worst things about a trackpoint is its usual placement, which can force a weird hand position that can cause repetitive stress injury.

[notshitashi] has done an incredible job of adding a trackpoint to the Glove80 wireless split keyboard. It must have been really scary to drill holes in the palm rests of such a nice and not-cheap keyboard, but [notshitashi] soldiered on nonetheless, and the end result looks great.

Starting with a trackpoint module from Ali, [notshitashi] found that it didn’t fit the palm rest without being trimmed down, so they desoldered the business part from the main PCB and reattached it with wires. They had to go through a few of them to get it just right, but that’s the way it goes sometimes.

[notshitashi] calls this “a bit of a cheat and dirty hack” because the trackpoint module is wired and, therefore, a separate USB HID. Yes, the Glove80 has GPIO connectors in both halves, but the problem is that stock ZMK has yet to support pointing devices. We don’t care; this is quite the elegant hack anyway.

Want to jazz up your mechanical keyboard with a trackpoint? Here’s a handy guide. Or, you can perform a transplant.

High Temp Resin Means Faster Hot Foil Stamping

September 23, 2023 by Kristina Panos 8 Comments

[This Designed That] does a lot of hot foil stamping. That’s the shiny embellishment you’ll see on wedding invitations and your fancier letterheads. They wanted a way to quickly see if the process is right for a given design, and how it might come together if so. Many of the designs involve letter forms, which they have tried milling out of brass in the past, but the process is fiddly and takes a while. Seeking a faster way to test designs, [This Designed That] turned to 3D printing.

They achieved good results with an Elegoo Mars Pro, but the the most important thing here is the resin needs to withstand at least 130 C, which is the max that [This Deigned That] usually runs it at. The answer was in Phrozen TR300 resin, which can handle temps up to 160 C.

In trials, the stamp heat measured roughly 30 C lower on average than the press, so [This Designed That] kept turning up the heat, but it just wasn’t conductive enough. So they started experimenting with ways to increase heat transfer. First they tried molding metal powder, but it didn’t work. After briefly flirting with electroplating them, [This Designed That] finally tried some aluminum tape, wrapped tight and burnished to the design.

Now the hot foil machine stamps perfectly at only 120 C — the lower end of the standard temperature that [This Designed That] typically runs the thing. They are chuffed at the results, and frankly, so are we. Be sure to check out the process video after the break.

Curious about hot foil stamping machines? Check out this retrofit job.

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Hackaday Podcast 237: Dancing Raisins, Coding On Apples, And A Salad Spinner Mouse

September 22, 2023 by Kristina Panos 7 Comments

This week, Editor-in-Chief Elliot Williams and Kristina Panos gathered over the Internet and a couple cups of coffee to bring you the best hacks of the previous week. Well, the ones we liked best, anyhow.

First up in the news, we’ve got a brand-spankin’ new Halloween Hackfest contest running now until 9AM PDT on October 31st! Arduino are joining the fun this year and are offering some spooky treats in addition to the $150 DigiKey gift cards for the top three entrants.

It’s a What’s That Sound Results Show this week, and although Kristina actually got into the neighborhood of this one, she alas did not figure out that it was an MRI machine (even though she spent a week in an MRI one day).

Then it’s on to the hacks, which had a bit of a gastronomical bent this week. We wondered why normies don’t want to code on their Macs, both now and historically. We also examined the majesty of dancing raisins, and appreciated the intuitiveness of a salad spinner-based game controller.

From there we take a look at nitinol and its fun properties, admire some large, beautiful Nixie tubes, and contemplate a paper punching machine that spits out nonsensical binary. Finally we talk about rocker bogie suspensions and the ponder the death of cursive.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download and savor at your leisure.