The Heat Is On With This ESP8266 Controlled Sauna

March 8, 2019 by Tom Nardi 14 Comments

We’ll be perfectly honest: sitting inside a heated box sounds just a bit too much like torture for our tastes. But if we did somehow find ourselves in possession of a fancy new sauna, we’d more than likely follow in the footsteps of [Al Betschart] and make the thing controllable with the ESP8266. After all, if you’re going to be cooked alive, you might as well do it on your own terms.

The sauna itself was purchased as a kit, and included an electric heater controlled by a thermostat. As explained in his detailed documentation, [Al] integrated a Sonoff TH16 into the original heater circuit so he could control power to the coils remotely. The TH16 also includes support for a thermal sensor, which allowed him to get a reading on the sauna’s internal temperature. The new electronics were mounted in a weather-proof box on the back of the sauna, complete with an external WiFi antenna to help get a good signal back to the house.

At this point the project could technically be done if all you wanted was remote control, but [Al] wanted to create a replacement firmware for the Sonoff that was specifically geared towards the sauna. So he came up with some code that uses MQTT to connect the heater to his home automation system, and allows configuring things like the maximum temperature and how long the sauna will run before turning itself off.

Interestingly, the company who makes these saunas thought the work [Al] did to integrate their product into his home automation system was so impressive they actually interviewed him about it and put it up on their site for others who might be inspired by his work. We’ve covered a lot of hacks to consumer devices here at Hackaday, and it’s exceedingly rare for a company to be so supportive of customers fiddling around with their products (especially in a case like this where there’s a real chance of burning your house down), so credit where credit is due.

The last time we brought you a sauna hack it was quite literally in a van down by the river, so the addition of an ESP8266 certainly brings this more into our comfort zone. Figuratively, if not literally.

[Thanks to Jon for the tip.]

Fueled By Jealousy, This Smart Lamp Really Shines

March 6, 2019 by Tom Nardi 8 Comments

As a lover of lava lamps, [Julian Butler] knew when he saw a coworker’s modern LED incarnation of the classic piece of illuminated decor that he had to have one for himself. The only problem was that the Kickstarter for it had long since ended, and they were no longer available. So he did what any good hacker would do: he studied it closely, took a bunch of notes, and built his own version that ended up being even better than the original.

In the three part series on his blog, [Julian] takes us through the design and construction of his take on the Ion Mood Light, which raised over $72,000 back in 2014. The details in the Kickstarter campaign plus his own first-hand observations of the device were enough to give him the high-level summary: the device has a core of RGB LEDs behind a diffuser, and uses some software trickery to pulse out some pleasing effects and patterns. He wasn’t concerned about the Bluetooth or the smartphone application, so all he really needed to do was put some NeoPixel LEDs inside a glass cylinder and he’d be done. Of course, it always sounds easy…

The actual journey to get there, as you might have guessed from the three part series, took awhile. Sourcing the LEDs was easy enough, and using a Fadecandy controller made getting the LEDs to blink out some cool patterns fairly straightforward. But it took [Julian] a bit of experimentation and a few trips to the crafts store before he found a material which would diffuse the LEDs enough for his tastes. Though in the end, he thinks the multiple layers of acrylic he ended up going with actually do a better job of blending the light from the individual LEDs than in the original Ion.

Using the Fadecandy made it easy to drive the LEDs, but he still needed something to provide it with the commands. To that end, he added a decorative base to his LED column that hides a Raspberry Pi and all the lamp’s associated electronics. This includes a microphone which gives his lamp the same sort of sound reactive features that made the Ion so popular. The base does make his lamp a bit bulkier than the original version, but the metallic mesh construction is attractive enough the overall look works.

Of course, you might be wondering how [Julian] got the LEDs to react to sound, or do any of the other gorgeous effects shown off in the video after the break. The software which makes this possible makes up the third and final post in the series, and is really a whole project in itself. The short version of the story is that he used Python and Processing to do real-time computational fluid dynamics, but not before making the necessary adjustments to speed up the simulation on ARM hardware. You know, normal lamp stuff.

This isn’t the first time we’ve seen projects using the Fadecandy board. From creating a Tron inspired desk to building the 5,760 LED “Space Tunnel”, it looks like a great choice if you’ve got a problem that can be solved by the application of a ridiculous number of LEDS.

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Cylindrical LED Display Comes Full Circle

March 5, 2019 by Tom Nardi 2 Comments

According to [makeTVee], his latest project started out as an experiment to see how well the LED matrix techniques he’s worked with in the past would translate to a cylindrical form factor. We’re going to go ahead and say that not only was the test a success, but that the concept definitely holds promise for displays that are both functional and aesthetically pleasing. This build stops a bit short of being a complete implementation, but what he has so far is very promising and we hope he continues fleshing it out.

A laser cutter was used to create the interlocking segments that make up the display’s frame, but we imagine you could pull off a similar design using 3D printed parts if you don’t have access to a laser. Strips of WS2812 LEDs are mounted along the inside of the cylinder so that each individual LED lines up with the center of a cell. To finish off the outside of the cylinder [makeTVee] used a thin wood veneer called MicroWOOD, which gives the LEDs a nice diffused glow. The wood grain in the veneer also provides an organic touch that keeps the whole thing from looking too sterile.

Of course, a display like this only works if you’ve got software to drive it. To that end, [makeTVee] has used pygame to create a simulator on his computer that shows what the display would look like if it were unrolled and flattened it out. This makes it a lot easier to create content, as you can see the whole display at once. He says the source for the new tool will be coming to GitHub soon, and we’re very interested in taking a look.

If this display looks familiar, it’s probably because a distinctly flatter version of it took the top spot in our “Visualize it with Pi” contest last year.

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Forget The Kiln, These Tiles Were Made On A Prusa

March 5, 2019 by Tom Nardi 22 Comments

Where does your mind go when you think of 3D printed parts? Running off hard to find replacement components? Maybe spinning up a bespoke electronics enclosure? Occasionally the little boat that you can compare to the little boats of others online? All reasonable enough answers. But thanks to the work of [Matthew Wentworth], you might have a new mental image to associate with the smell of melting PLA: decorative Portuguese Azulejo tiles.

As difficult as it might be to believe, the tiles you’re seeing here weren’t made on some exotic ceramic printer, but a standard Prusa i3 MK3. Well, at least they started on the 3D printer. As you might have guessed, there’s a bit more involved than that.

That said, the idea is actually quite simple. The printed “tile” is just the base plate, plus the raised elements that will eventually be seen on the surface. Everything else is just a void, which naturally saves a lot on printing time and material. Once the print is done, premixed spackling paste is pushed into all of the open areas and the top is made as smooth as possible with a putty knife. The filled tile is then left to dry for 24 hours or so.

Once it’s dried, you take the tile outside and sand the top down with a palm sander (or by hand, if you have the patience). This not only smooths out the spackle, but eventually will expose and then smooth the top parts of the print. Once everything is nice and silky, it gets sprayed with a semi-gloss clear coat to both protect it and give it that authentic looking shine.

[Matthew] actually created his designs based on images of real Azulejo tiles he found online, but really any sort of image that has raised elements like this could be made to work. If anyone out there decorates their home with 3D printed Jolly Wrencher tiles, you know where to send the pictures. Interestingly, these aren’t the first tiles we’ve seen made out of plastic, but we’ve got to admit these ones would look quite a bit more appealing on your kitchen walls.

Sim Panel Proves You Can Always Use More Buttons

March 4, 2019 by Tom Nardi 7 Comments

Many people enjoy playing flight simulators or making the occasional orbit in Kerbal Space Program, but most are stuck controlling the onscreen action with nothing more exotic than a keyboard and mouse. A nice compromise for those that don’t have the space (or NASA-sized budget) to build a full simulator cockpit is a USB “button box” that you can plug in whenever you need a couple dozen extra knobs, switches, and lights.

If you’ve been considering building one for yourself, this incredible build by [nexprime] should prove quite inspirational. Now at this point, a box of buttons hooked up to a microcontroller isn’t exactly newsworthy. But there are a few features that [nexprime] packed in which we think make this particular build worth taking a closer look at.

For one, the powder coated 8.5” x 10” enclosure is absolutely gorgeous. The console itself was purchased from a company called Hammond Manufacturing, but of course it still took some work to turn it into the object you’re currently drooling over. A CNC machine was used to accurately cut out all the necessary openings, and the labels were laser etched into the powder coat.

But not all the labels. One of the things we like best about this build is that [nexprime] thought ahead and didn’t just design it for one game. Many of the labels are printed on strips of paper which slide into translucent plastic channels built into the front of the box. Not only does this allow you to change out the overlays for different games, but the paper labels look fantastic when lit with the LED strips placed behind the channels.

Internally, [nexprime] used a SparkFun Pro Micro paired with a SX1509 I/O expander. The electronics are all housed on professionally manufactured PCBs, which gives the final build an incredibly neat look despite packing in 68 separate inputs for your gaming pleasure. On the software side this box appears as a normal USB game controller, albeit one with a crazy number of buttons.

If this build doesn’t have enough switches and buttons for you, don’t worry. This Kerbal Space Program cockpit has banks of switches below and above the player, so one can more realistically scramble for the correct onet to flip when things start going sideways. On the other hand, we’ve seen slightly less intense builds if you’re not quite ready to take out a loan just to get into orbit.

When New Space Loses Out To NASA Pragmatism

March 4, 2019 by Tom Nardi 35 Comments

You’ve got to admit, things have been going exceptionally well for SpaceX. In the sixteen years they’ve been in operation, they’ve managed to tick off enough space “firsts” to make even established aerospace players blush. They’re the first privately owned company to not only design and launch their own orbital-class rocket, but to send a spacecraft to the International Space Station. The first stage of their Falcon 9 rocket is the world’s only orbital booster capable of autonomous landing and reuse, and their Falcon Heavy has the highest payload capacity of any operational launch system. All of which they’ve managed to do at a significantly lower cost than their competition.

So it might come as a surprise to hear that SpaceX recently lost out on a lucrative NASA launch contract to the same entrenched aerospace corporations they’ve been running circles around for the last decade. It certainly seems to have come as a surprise to SpaceX, at least. Their bid to launch NASA’s Lucy mission on the Falcon 9 was so much lower than the nearly $150 million awarded to United Launch Alliance (ULA) for a flight on their Atlas V that the company has decided to formally protest the decision. Publicly questioning a NASA contract marks another “first” for the company, and a sign that SpaceX’s confidence in their abilities has reached the point that they’re no longer content to be treated as a minor player compared to heavyweights like Boeing and Lockheed Martin.

But this isn’t the first time NASA has opted to side with more established partners, even in the face of significantly lower bids by “New Space” companies. Their decision not to select Sierra Nevada Corporation’s Dream Chaser spaceplane for the Commercial Crew program in 2014, despite it being far cheaper than Boeing’s CST-100 Starliner, triggered a similar protest to the US Government Accountability Office (GAO). In the end, the GAO determined that Boeing’s experience and long history justified the higher sticker price of their spacecraft compared to the relative newcomer.

NASA has yet to officially explain their decision to go with ULA over SpaceX for the Lucy mission, but in light of what we know about the contract, it seems a safe bet they’ll tell SpaceX the same thing they told Sierra Nevada in 2014. The SpaceX bid might be lower, but in the end, NASA’s is willing to pay more to know it will get done right. Which begs the question: at what point are the cost savings not compelling enough to trust an important scientific mission (or human lives) to these rapidly emerging commercial space companies?

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Be Vewy Vewy Quiet, We’re Hunting Baofengs

March 3, 2019 by Tom Nardi 24 Comments

In the world of ham radio, a “Fox Hunt” is a game where participants are tasked with finding a hidden transmitter through direction finding. Naturally, the game is more challenging when you’re on the hunt for something small and obscure, so the ideal candidate is a small automated beacon that can be tucked away someplace inconspicuous. Of course, cheap is also preferable so you don’t go broke trying to put a game together.

As you might expect, there’s no shortage of kits and turn-key transmitters that you can buy, but [WhiskeyTangoHotel] wanted to come up with something that could be put together cheaply and easily from hardware the average ham or hacker might already have laying around. The end result is a very capable “fox” that can be built in just a few minutes at a surprisingly low cost. He cautions that you’ll need a ham license to legally use this gadget, but we imagine most people familiar with this particular pastime will already have the necessary credentials.

The heart of this build is one of the fairly capable, but perhaps more importantly, incredibly cheap Baofeng handheld radios. These little gadgets are likely familiar to the average Hackaday reader, as we discussed their dubious legal status not so long ago. At the moment they are still readily available though, so if you need a second (or third…), you might want to pull the trigger sooner rather than later.

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