Weather Station Dumps CR2032 Cells, Gains 18650

December 16, 2021 by Tom Nardi 34 Comments

Despite the fact that we’re rapidly approaching the year 2022, there are still an incredible number of gadgets out there that you’re expected to power with disposable batteries. Sure you can buy rechargeable stand-ins that come in the various shapes and sizes of the traditional alkaline cells, but that’s a stopgap at best. For some, if a new gadget doesn’t feature an internal Li-ion battery and standardized USB charging, it’s a non-starter.

[Danilo Larizza] is one of those people. Bothered by the fact that his Oregon Scientific weather station required a pair of CR2032 coin cells, he set out to replace them with an integrated rechargeable solution. The conversion ending up being easier to implement than he initially expected, and by his calculations, his solution should keep the unit up and running for nearly 40 days before needing to be topped off with a standard USB charger.

The first step was determining how much power it actually took to run the weather station. Although the two CR2032 cells were wired in series, and therefore providing a nominal 6 V, he determined through experimentation with a bench power supply that it would run on as little as 3.2 volts. This coincides nicely with the voltage range for a single 18650 cell, and meant he didn’t need to add a boost converter into the mix. He notes the weather station does flash a “Low Battery” warning most of the time now, but that seems a fair price to pay.

Confident in the knowledge that the weather station could happily run with an 18650 cell connected in place of the original CR2032s, all [Danilo] needed to do was figure out a way to charge the battery up from time to time. To that end, he reached for a common TP4056 module. This handy little board is a great match for 18650 cells, and is so cheap that there’s really no excuse not to have a few of them kicking around your parts bin. You never know when you might need to teach an old gadget new tricks.

A Slim 7400 Logic VGA Board For All Your Retro Needs

December 14, 2021 by Tom Nardi 10 Comments

Over the years we’ve seen a number of hackers generate VGA with 74xx logic chips, but they’ve generally not been the most practical of builds. Often put together as part of a competition or purely for the challenge, these circuits are usually implemented in a mass of jumper wires and often take up multiple breadboards. Not exactly something you can toss in a drawer when you’re done with it.

But the Vectron VGA Plus, created by prolific hacker [Nick Bild], manages to improve on things considerably. Designed specifically to be smaller and simpler than its predecessors, the custom PCB contains far fewer chips than we’re used to seeing for this kind of thing. At the same time it provides a handy header row along the bottom that allows the user to connect whatever they’re working on, from microcontrollers to retro computers.

When your breadboard looks like this, it’s time for a PCB.

It looks like the PCB could still be shrunk down considerably if you’re really looking to maximize desk space, but we imagine for his purposes, [Nick] felt this was more than compact enough. Especially when you look at what the same circuit looked like during the breadboard phase. Yikes.

So, what did it take to simplify this 640 x 480 VGA interface? The short answer is adding more RAM. Wherever possible, dedicated hardware was replaced with software operations that could be performed by the externally connected device. [Nick] has provided some sample code for the Arduino that lets the microcontroller push data into the board’s memory and take control.

We can trace the origins of this project back a few years, to when [Nick] was working on adding an LCD to his homebrew 6502 computer. A few months later he put together the earlier version of this board, the Vectron VGA, before switching gears and handing VGA generation duty over to a FPGA. We’re excited to see the next evolution of this project, and given the track record of this particular hacker, we shouldn’t have to wait long before it hits our inbox.

Teardown: Verizon AC791L Jetpack 4G Mobile Hotspot

December 14, 2021 by Tom Nardi 24 Comments

The saying “time and tide wait for no man” is usually used as a verbal kick in the pants, a reminder that sometimes an opportunity must be seized quickly before it passes by. But it can also be interpreted as a warning about the perpetual march of time and how it impacts the world around us. In that case, we would do well to add cellular technology to the list of proverbial things that wait for no one. Do you need 5G? No. Do you want it? Probably not. But it’s here, so be a good consumer and dump all your 4G hardware in the name of technical progress.

This line of logic may explain how the Verizon-branded Netgear AC791L 4G “Jetpack” hotspot you see here, despite being in perfect working order, found itself in the trash. The onset of 5G must have been particularly quick for the previous owner, since they didn’t even bother to wipe their configuration information from the device. In the name of journalistic integrity I won’t divulge the previous owner’s identity; but I will say that their endearing choice of WPA2 key, iluvphysics, makes for a nice fit with our publication.

A quick check of eBay shows these devices, and ones like it, are in ample supply. At the time of this writing, there were more than 1,500 auctions matching the search term “Verizon jetpack”, with most of them going for between $20 and $50 USD. We like cheap and easily obtainable gadgets that can be hacked, but is there anything inside one of these hotspots that we can actually use? Let’s find out.

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An Open Source Detector For Identifying Plastics

December 13, 2021 by Tom Nardi 19 Comments

One of the challenges involved in recycling plastic is determining the specific type of plastic a given item is actually made of. To keep up with demand, large scale recycling centers rely on various automated systems to separate different types of plastic from a stream of incoming material. But in less technologically advanced parts of the world, workers can find themselves having to manually identify plastic objects; a time consuming and error-prone process.

To try and improve on the situation, [Jerry de Vos], [Armin Straller], and [Jure Vidmar] have been working on a handheld open hardware device that they refer to simply enough as the Plastic Scanner. The hope is that their pocket-sized unit could be used in the field to positively identify various types of plastic by measuring its reflectivity to infrared light. The device promises to be very easy to operate, as users simply need to bring the device close to a piece of plastic, push the button, and wait for the information to pop up on the OLED display.

Or at least, that’s the idea. While the team eventually hopes to release a kit to build your own handheld Plastic Scanner, it seems that the hardware isn’t quite ready for production. The most recent work appears to have been put in, not unexpectedly, the development board that lets the team refine their process. The development unit combines an array of IR LEDs with wavelengths ranging from 850 to 1650 nanometers, a InGaAs photodiode connected to an ADS1256 24-bit analog-to-digital converter (ADC), and an Arduino Uno. In comparison, the final hardware uses a Raspberry Pi Zero and a smaller “breakout board” that contains the sensor and IR LEDs.

Browsing through the software repository for the project, we can see the device uses Python, TensorFlow Lite, and a database of IR reflectivity values for known plastics to try and determine the closest match. Obviously the accuracy of such a system is going to be highly dependent on the quantity of known-good data, but at least for now, it appears the user is responsible for building up their own collection or IR values.

As interesting as this project is, we’re a bit skeptical about its purely optical approach to identifying plastics. Automated recycling centers do use infrared spectroscopy, but it’s only one tool of many that are employed. Without additional data points, such as the density or electrostatic properties of the plastic being tested, it seems like the Plastic Scanner would have a fairly high margin of error. Just taking into account the wide array of textures and colors the user is likely to encounter while using the device will be a considerable challenge.

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Vacuum Forming With 3D Printer Filament

December 11, 2021 by Tom Nardi 17 Comments

Even if they don’t have one themselves, we’d wager the average Hackaday reader is at least vaguely aware of how a vacuum former works on a fundamental level. You heat up a plastic sheet until it’s soft, then use a vacuum pump to pull the ductile material down onto an object and hold it there while it cools off. It’s easy to build a vacuum forming rig yourself, but small commercial units are cheap enough that it might not be worth your time. If everything goes to plan, the technique is a quick and effective way of duplicating items around the home and shop.

But we were recently tipped off to a variation of this classic technique that’s certainly worth further research. As demonstrated in a recent video, [Nathan Martinez] shows how 3D printed sheets can be used in place of the 5″ x 5″ squares of thermoplastic film that his imported vacuum former was designed to use. It’s easy enough to do: just model up a square with the appropriate 2D dimensions in your CAD package of choice, and extrude it to a height of about .5 mm.

A printed mesh pattern could be used to form custom shaped filters or strainers.

So what’s the advantage? Well for one thing, it’s cheaper. Though admittedly, not by much. Going rate on Amazon seems to be about 90 cents per sheet for the real stuff, and some back of the envelope math shows the printed version coming in at around 30 cents given nominal filament costs. Whether or not those savings are worth the extra effort is certainly debatable.

But that’s not really the most interesting part. With printed sheets loaded into the vacuum former, you’ve got access to a much wider array of materials to work with. For example, [Nathan] shows off some very interesting flexible pieces he was able to produce using sheets of TPU. You can also experiment with different surface textures. These can not only be used to give your vacuum formed pieces a bit of interesting visual flair, but could actually have some practical applications. In the video we see how a printed mesh could be formed over a piece to create a conformal air vent or filter.

To be sure, there’s some room for improvement here. Not all the pulls were successes, and [Nathan] says getting the printed sheets up to the proper temperature can be tricky. But when it works, it works quite well, and we think there could be some untapped potential in this unexpected melding of new and old methods of at-home plastic production.

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Adding Optical Audio To The Raspberry Pi With One Chip

December 6, 2021 by Tom Nardi 32 Comments

In the home theater space most people would tell you the age of optical audio, known officially as TOSLINK, is over. While at one time they were the standard for surround sound systems, the fiber cables with their glowing red tips have now been largely supplanted by the all-in-one capabilities of HDMI on new TVs and audio receivers. But of course, that doesn’t mean all that TOSLINK-compatible hardware that’s in the field simply disappears.

If you’re looking to connect a Raspberry Pi to the optical port of your AV system, [Nick Sayer] has you covered. His “TOSLINK Transceiver Hat” utilizes a WM8804 chip from Cirrus Logic to go from the Pi’s I₂S audio output to S/PDIF. From there the signal goes directly into the TOSLINK input and output modules, which have the appropriate fiber optic hardware and drivers built-in. All you have to do from a software standpoint is enable a boot overlay intended for a digital-to-analog converter (DAC) from HiFiBerry.

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Two-Stage Dust Collector Recycles Blasting Media

November 30, 2021 by Tom Nardi 4 Comments

A critical element of a good blasting cabinet setup is a vacuum system that can suck out the dust, blasting media, and bits of removed material faster than it collects inside the chamber. A cyclone separator can get the job done, but since it dumps all the waste from the cabinet into one bucket, it can make reusing the blasting material a dirty job. But as [Daniel Bauen] explains in the latest Engineerable video, his two-stage dust collector is able to keep the cabinet clear while separating the used blasting material into its own container.

The cheap dust separator only works on large particles.

Basically, the idea here is to to use two different cyclone separators: one that’s very effective, and a cheap model that’s only able to remove large particulates. By running the air from the cabinet through the cheap separator first, the used blasting media is captured in a dedicated bucket. From there, the air runs through the high-efficiency separator to extract the finer dust. Finally, the shop vacuum [Daniel] is using has its own washable HEPA filter to catch anything that makes it through the two extractors; though he notes that it only rarely needs to be cleaned out.

Normally this system is attached directly to the blasting cabinet, and it does a good job of capturing the bulk of the used blasting media in real-time. But to make sure the media is really cleaned up being using it again, [Daniel] will actually run the contents of the first bucket through the system a few more times to separate out any of the more stubborn dust that might be mixed in.

Of course not everyone has the space, or even the need, for such an elaborate blasting setup. If you’re just trying to quickly clean up some parts on the cheap, you can make a basic blaster for around $6. Good luck capturing the media though.

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