Texture Map GCode Directly In Blender With NozzleBoss

March 31, 2022 by 5 Comments

We’ve seen this funky dual disk polar printer already recently, but [Heinz Loepmeier] has been busy working on it, so here’s an update. The primary focus here is nozzleboss, a blender plugin which enables the surface textures of already sliced objects to be manipulated. The idea is to read in the gcode for the object, and convert it to an internal mesh representation that blender needs in order to function. From there the desired textures can be applied to the surfaces for subsequent stages to operate upon. One trick that nozzleboss can do is to create weight maps to tweak the extrusion flow rate or print velocity value according to the pixel value at the surface — such ‘velocity painting’ can produce some very subtle surface effects on previously featureless faces. Another trick is to use the same weight maps and simply map colours to blender text blocks which are injected into the gcode at export time. These gcode blocks can be used swap tool heads or extruders, enabling blending of multiple filament colours or types in the same object.

Some nice examples of such printing manipulation can be seen on [Heinz’s] instagram page for the project. So, going back to the hardware again, the first video embedded below shows the ‘dual disk polar printer’ fitted with a crazy five-extruders-into-one-nozzle mixing hotend setup, which should be capable of full CMYK colour mixing and some. The second video below shows an interesting by-product of the wide horizontal motion range of the machine, that the whole printing area can be shifted to a nozzle at the other end of the gantry. This enables a novel way to switch extruders, by just moving the whole bed and print under the nozzle of interest! One final observation — is that of the print surface — it does look rather like they’re printing direct onto a slab of marble, which I think is the first time we’ve seen that.

Interesting printer designs are being worked on a lot these days, here’s a really nice 5-axis prusa i3 hack, and if you want to stay in the cartesian world, but your desktop machine is just too small, then you can always supersize it.

Continue reading “Texture Map GCode Directly In Blender With NozzleBoss” →

A vintage watch with a new PCB inside, next to a 3D rendered image of the PCB

Modern, Frugal PCB Breathes New Life Into Soviet-Made LED Watch

March 31, 2022 by 12 Comments

The first electronic digital watches were admired for their pioneering technology, if not their everyday practicality, when they were introduced in the 1970s. Their power-hungry LED displays lit up only when you pressed a button, and even then the numbers shown were tiny. Their cases were large and heavy, and they drained their batteries rather quickly even when not displaying the time. Still, the deep red glow of their displays gave them a certain aesthetic that’s hard to replicate with today’s technology.

A vintage LED watch displaying "16.42"
Pressing the top-right button enables those beautiful LED modules

When [Benjamin Sølberg] got his hands on an Elektronika-1, a first-generation digital watch designed in the Soviet Union, he set about designing a modern replacement for its internals. Where the original had several custom chips wire-bonded directly onto a substrate, the new board contains an MSP430 series microcontroller as well as an AS1115 display driver. The PCB makes contact with the watch’s pushbuttons through clever use of castellated holes.

For the display [Benjamin] went with period-correct LED modules made by HP, which keep the display’s appearance as close to the original as possible. While these draw quite a bit of current, the rest of the watch has become an order of magnitude more frugal: the stand-by time is now estimated to be about ten years, where the old design often needed new batteries within a year. [Benjamin] uses his renovated watch on a daily basis, apparently without trouble.

If you’ve got an old Soviet digital watch that you’d like to upgrade, you’ll be pleased to hear that the entire design is open source. Just like this retro watch, in fact, that uses a similar LED display. If you’re into original vintage watches, we’ve covered them in depth, too.

Making Windshield Wipers Rock To The Beat

March 31, 2022 by 10 Comments

When you’re driving around, you might occasionally notice your indicators or windscreen wipers sync up fortuitously with the music. [Cranktown City] wanted to ensure his wipers would always match the beat, however, and set about making it so. 

After disassembling the wiper motor, The original controller PCB is ripped up, used solely for its home position contacts that help determine the position of the wipers. The battered board is then drilled out to fit a rotary encoder to track the wipers throughout their full motion.

An Arduino is used to read the signal coming from the wiper stalk in order to know what mode the wipers should be in, and uses a motor controller to drive the wipers thusly. It also reads the encoder and home position contacts to track the wiper movement, and uses a proportional controller to control the wiper position. An MSGEQ7 spectrum analyzer is used to track the bass of the music to determine the beat to sync up to.

The final build does work, though in a different way to other designs we’ve seen. Rather than measuring BPM and syncing on a four-to-the-floor pulse, it simply tracks the lower band output and thus is more reactive to funky drum beats.

It’s a fun way to modify your car, even if it did require cutting a chunk out of the hood. If you’re cooking up your own cheeky automotive hacks, be sure to drop us a line. Video after the break. Continue reading “Making Windshield Wipers Rock To The Beat” →

Rural Hacker De-Crufts And Rebuilds Hydroelectric Generator

March 31, 2022 by 27 Comments

YouTuber [Linguoer] has a knack, and it’s one that we don’t often see on the pages of Hackaday: rewinding and rebuilding dilapidated motors and generators. In the video below, you’ll see [Lin] take a hydroelectric turbine and generator that looks like it’s been sitting at the bottom of a lake, and turn it into a working unit, all while wearing her trademark blue and yellow denim jumpsuit.

Where as most makers would have used a MIG or TIG welder, [Linguoer] uses a simple (probably A/C) stick welder. Generator windings are calculated and wound by hand, and the carcass of what used to be the generator is sandblasted out in the open. Missing parts are fabricated from scratch using nothing more than an angle grinder. “Simple” is the order of the day.

[Linguoer] often refers to herself as “Village Girl”. Whatever specialty tools she uses, they are elementary. And whatever methods she uses, they are manual. You will get the idea very quickly that [Linguoer] isn’t just a person with a skill, but a person with a passion for getting things done no matter the circumstances. [Linguoer] is a hacker if there ever was one!

If hydroelectric hacks spin your pelton wheel, give this Impressive Off-Grid Hydroelectric Plant a whirl.

Continue reading “Rural Hacker De-Crufts And Rebuilds Hydroelectric Generator” →

Circuit VR: The Wheatstone Bridge Analog Computer

March 31, 2022 by 13 Comments

We are always impressed with something so simple can actually be so complex. For example, what would you think goes into an analog computer? Of course, a “real” analog computer has opamps that can do logarithms, square roots, multiply, and divide. But would it surprise you that you can make an analog device like a slide rule using a Wheatstone bridge — essentially two voltage dividers. You don’t even need any active devices at all. It is an old idea and one that used to show up in electronic magazines now and again. I’ll show you how they work and simulate the device so you don’t have to build it unless you just want to.

A voltage divider is one of the easiest circuits in the world to analyze. Consider two resistors Ra and Rb in series. Voltage comes in at the top of Ra and the bottom of Rb is grounded. The node connecting Ra and Rb — let’s call it Z — is what we’ll consider the output.

Let’s say we have a 10 V battery feeding A and a perfect voltmeter that doesn’t load the circuit connected to Z. By Kirchoff’s current law we know the current through Ra and Rb must be the same. After all, there’s nowhere else for it to go. We also know the voltage drop across Ra plus the voltage drop across Rb must equal to 10 V. Kirchoff, conservation of energy, whatever you want to call it.  Let’s call these quantities I, Va, and Vb. Continue reading “Circuit VR: The Wheatstone Bridge Analog Computer” →

ayan-sensor2notion-dashboard+raspberryPi

Know Which Way The Wind Blows, Whether Weather Boosts Your Mood

March 31, 2022 by 4 Comments

As a quantified-self experiment, [Ayan] has tracked several daily habits and moods for a couple of years and discovered some insights. Too much coffee is followed by anxiety while listening to music leads to feelings of motivation and happiness. There was a strong correlation in the data, but [Ayan] wondered if external factors like the weather and air quality also played a role.

To find out, [Ayan] extended the custom dashboard built in Notion.so with weather data and some local sensors. Working at Balena.io (yes, the makers of the ubiquitous Raspberry Pi SD card flashing tool, Etcher), [Ayan] turned to balenaCloud to translate the data from (you guessed it) a Raspberry Pi into the dashboard via Notion’s API beta. We think Notion holds a lot of promise for all sorts of web-based dashboards as a research notebook and organizational tool. Who knows where the API will lead any interested readers?

Check out the full tutorial where [Ayan] walks you through the hardware used and each step to connect the APIs that bring it all together. [Ayan] plans to add a coffee-maker integration to automate that data entry and would welcome help getting a manual trigger set up for the data integrations.

REMOTICON 2021 // Hal Rodriguez And Sahrye Cohen Combine Couture And Circuitry

March 31, 2022 by 3 Comments

[Hal Rodriguez] and [Sahrye Cohen] of Amped Atelier focus on creating interactive wearable garments with some fairly high standards. Every garment must be pretty, and has to either be controllable by the wearer, through a set of sensors, or even by the audience via Bluetooth. Among their past creations are a dress with color sensors and 3D-printed scales on the front that change color, and a flowing pantsuit designed for a dancer using an accelerometer to make light patterns based on her movements.

Conductive Melody — a wearable musical instrument that is the focus of [Sahrye] and [Hal]’s Remoticon 2021 talk — was created for a presentation at Beakerhead Festival, a multi-day STEAM-based gathering in Calgary. [Sahrye] and [Hal] truly joined forces for this one, because [Sahrye] is all about electronics and costuming, and [Hal] is into synths and electronic music. You can see the demo in the video after the break.

The dress’s form is inspired by classical instruments and the types of clothing that they in turn inspired, such as long, generous sleeves for harp players and pianists. So [Hal] and [Sahrye] dreamed up a dress with a single large playable sleeve that hangs down from the mid- and upper arm. The sleeve is covered with laser-cut conductive fabric curlicues that look like a baroque interpretation of harp strings. Play a note by touching one of these traces, and the lights on the front of the dress will move in sync with the music.

[Sahrye] started the dress portion of Conductive Melody with a sketch of the garment’s broad strokes, then painted a more final drawing with lots of detail. Then she made a muslin, which is kind of the breadboard version of a project in garment-making where thin cotton fabric is used to help visualize the end result. Once satisfied with the fit, [Sahrye] then made the final dress out of good fabric. And we mean really good fabric — silk, in this case. Because as [Sahrye] says, if you’re going to make a one-off, why not make as nicely as possible? We can totally get behind that.

[Sahrye] says she is always thinking about how a wearable will be worn, and how it will be washed or otherwise cared for. That sequined and semi-sheer section of the bodice hides the LEDs and their wiring quite well, while still being comfortable for the wearer.

Inside the sleeve is an MPRP121 capacitive touch sensor and an Arduino that controls the LEDs and sends the signals to a Raspberry Pi hidden among the ruffles in the back of the dress.

The Pi is running Piano Genie, which can turn eight inputs into an 88-key piano in real time. When no one is playing the sleeve, the lights have a standby mode of mellow yellows and whites that fade in and out slowly compared to the more upbeat rainbow of musical mode.

We love to see wearable projects — especially such fancy creations! — but we know how finicky they can be. Among the lessons learned by [Sahrye] and [Hal]: don’t make your conductive fabric traces too thin, and silver conductive materials may tarnish irreparably. We just hope they didn’t have to waste too much conductive fabric or that nice blue silk to find this out.

Continue reading “REMOTICON 2021 // Hal Rodriguez And Sahrye Cohen Combine Couture And Circuitry” →