Milling A Custom 6-Pin DIN Connector

May 22, 2020 by 18 Comments

When [Charles Ouweland] found himself in need of a DIN connector that had a somewhat unusual pin arrangement, he figured he could fashion his own in less time than it would take to have a replacement shipped to him. In the end it sounds as though it took a lot longer than expected, but given the worldwide situation, we don’t doubt this bespoke connector was still put to work before its eBay counterpart would have arrived.

More importantly, the connector [Charles] produced looks fantastic. If we weren’t told otherwise, we’d have assumed the finished product was commercially produced. Although to be fair, he did have a little help there. The housing and pins themselves were pulled from a sacrificial connector; his primary contribution was the insulating block that holds the pins in their proper position.

So how did he make it? He had considered using a piece of scrap material and just putting the holes in it with a drill press, but he was worried getting the aliment right. Instead, he decided to call his cheap CNC router into service. By routing his design out of copper clad PCB, he was even able to tie the appropriate pins together right in the connector.

Admittedly, we don’t see a lot of hardware that still uses DIN connectors these days. But this tip is certainly worth filing away just in case. You never know when you might find an old piece of hardware that just needs a little TLC to get up and running again. Who knows, you might even find a dumpster full of them.

Dyeing Fabric To Create Sensors

May 22, 2020 by 21 Comments

Fabrics with electrical functionality have been around for several years, but are very rarely used in mainstream clothing. The fabrics are very expensive and the supply can be unreliable. Frustrated by this, [Counter Chemists] developed PolySense, simple open-source technology to make any fibrous material into a conductive material that can be used to sense pressure, stretch, capacitive touch, humidity, or temperature.

PolySense uses a process called in-situ polymerization, effectively dying a fabric to become piezoelectric. This is done by first soaking the fabric in a mixture of water and the organic compound pyrrole, and then adding iron chloride to trigger a reaction. The polymerization process that takes place wraps the individual fibers of the fabric in conductive polymer chains.

Instead of just uniformly coating a fabric, various masking techniques can be used to dye patterns onto the fabric for various use cases. The video after the break shows a range of these applications, including using polymerized gloves and leggings for motion capture, a zipper that acts like a linear potentiometer, and touch-sensitive fabric. The project page lists sources for the required chemicals in both Europe and the US, and we look forward to seeing what other applications the community can come up with.

The project is very well documented, with a number of scientific papers covering all the details. [Counter Chemists] will also be presenting PolySense at the 2020 Virtual Maker Faire.

This technology can also be used to make a fabric piano with a lot less effort. On the more mechanical side of things, you can also 3D print on pre-stretched fabric to make it pop into 3D shapes.

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Radio’s Sordid History Of Being Blamed For Everything

May 22, 2020 by 101 Comments

In the surreal world of a pandemic lockdown, we are surrounded by news stories that defy satire. The idea that 5G cellular networks are to blame for the COVID-19 outbreak and a myriad other ills has the more paranoid corners of social media abuzz with concerned citizens leaping upon random pieces of street furniture as potential 5G infrastructure.

The unanimous advice of the world’s scientists, doctors, and engineers that it is inconceivable for a phone technology to cause a viral outbreak. Amusingly, 5G has not yet been rolled out to some of the places where this is happening. But with conspiracy theory, fact denial only serves to reinforce the idea, however misguided. Here at Hackaday we have already ventured into the technical and scientific side of the story, but there is another side to it that leaves the pandemic behind and reaches back over the decades. Fear of new technology and in particular radio is nothing new, it stretches back almost as long as the public has had access to it.

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Hackaday Podcast 068: Picky Feeders, Slaggy Tables, Wheelie Droids, And Janky Batteries

May 22, 2020 by 2 Comments

Hackaday editors Elliot Williams and Mike Szczys ride the rails of hackerdom, exploring the sweetest hacks of the past week. There’s a dead simple component feeder for a pick and place (or any bench that hand-stuffs SMD), batteries for any accomplished mixologist, and a droid build that’s every bit as cool as its Star Wars origins. Plus we gab about obsolescence in the auto industry, fawn over a frugal microcontroller, and ogle some old iron.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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From Zero To LED Cube In Less Than Seven Months

May 22, 2020 by 17 Comments

We know that LED video cubes are so last year, but that doesn’t mean we don’t still love to see them. Any project that incorporates over 24,000 LEDs is bound to be impressive, after all. But the more interesting bit about [Mike Cann]’s self-contained LED cube has more to do with the process he chose to get to the finished product.

There are two ways to approach a new project, especially when you’re new to hardware hacking like [Mike] is. One is to jump in with both feet and just see what happens, for good or for ill. The other is is to ease into it with a starter project, to find out where your limitations lay and work around them gradually. [Mike Cann] wisely chose the latter approach with his LED cube project, starting with an LED sand toy. The single 64 x 64 LED panel was a bit easier to work with, and got him up to speed on the care and feeding of such hardware, as well as the code needed to drive it. The video below tells the tale of scaling that project up by a factor of six to make the cube, a process that had its share of speedbumps. Everything ended up fitting together great, though, letting [Mike] get on to the software side. That’s where this project really shines — the smartphone app running the cube is really slick, and the animations are great.

There’s clearly room for new features on [Mike]’s cube, so here’s hoping he can carve out some time to make a great build even better. For inspiration he might want to check out this side-scrolling Castlevania cube, or perhaps read up on the finer points of OpenGL for LED cubes.

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This Week In Security: DNS DDOS, Revenge Of The 15 Year Old Bug, And More

May 22, 2020 by 9 Comments

Another DDOS amplification technique has just recently been disclosed, NXNSAttack (technical paper here) that could be used against DNS servers.

We’ve covered amplification attacks before. The short explanation is that some UDP services, like DNS, can be abused to get more mileage out of a DDoS attack. The attacking machined send messages like this: “Hello Google DNS, This is the Hackaday server. Can you send me a really big DNS response packet?” If the DNS response is bigger than the request, then the overall attack is bigger as a result. The measure of effectiveness is the amplification factor. For every byte of DDoS sent by attacking machines, how much many bytes are actually sent to the victim machine? Mirai, for example, had an amplification factor of something around 2.6.

NXNSAttack has a theoretical per-byte amplification factor of 163. That’s not a missed decimal point, this has the potential to be quite the nasty problem. Continue reading “This Week In Security: DNS DDOS, Revenge Of The 15 Year Old Bug, And More” →

Joy-Con Mod Gives Nintendo Switch Touchpad Control

May 22, 2020 by 21 Comments

While Valve’s Steam Controller ultimately ended up being a commercial flop, most users agreed its use of touch-sensitive pads in place of traditional analog joysticks or digital directional buttons was at least a concept worth exploring. Those same touchpad aficionados will likely be very interested in this modification by [Matteo Pisani], which replaces the analog joystick on a Nintendo Switch Joy-Con with a capacitive touch sensor.

As [Matteo] explains in his detailed write-up, the initial inspiration for this project was to create a permanent solution to joystick fatigue and drifting issues. He reasoned that if he removed the physical joystick completely, there would be no way for it to fail in the future. We’re not sure how many people would have taken the concept this far, but you can’t argue with the logic.

The original joystick is a fairly straightforward device, comprised of two analog potentiometers and a digital button. It’s connected to the Joy-Con’s main PCB with a 0.5 mm pitch flexible cable, so the first step for [Matteo] was to spin up a breakout for the cable in KiCad to make the development process a bit easier.

The board design eventually evolved to hold an Arduino Pro Mini, a digital potentiometer, and a connector for the circular touchpad. The Arduino communicates with both devices over I2C, and translates the high resolution digital output of the touch controller into an analog signal within the expected ranges of the original joystick. [Matteo] says he still has to implement the stick’s digital push button, but thanks to an impressive 63 levels of pressure sensitivity on the pad, that shouldn’t be a problem.

Now that he knows the concept works, the next step for [Matteo] is to clean it up a bit. He’s already working on a much smaller PCB that should be able to fit inside the Joy-Con, and we’re very interested in seeing the final product.

We’ve seen several interesting Joy-Con hacks since the Switch hit the market, including a somewhat less intense joystick swap. Between the Joy-Con and the legendary Wii Remote, Nintendo certainly seems to have a knack for creating input devices that catch the imagination of gamers and tinkerers alike.

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