All About Dichroic Optical Filters

February 20, 2022 by 7 Comments

[IMSAI Guy] presents for your viewing pleasure, a nice video on the topic of optical filters and mirrors. (Video, embedded below) The first optical device is a simple absorption filter, where incoming light is absorbed in a wavelength-selective manner. Much more interesting however is the subject of interference or dichroic filters. These devices are constructed from many thin layers of a partially reflective material, and operate on the principle of interference. This means that photons hitting the filter stack will interfere either constructively or destructively giving the filter a pass or stop response for a particular wavelength.

As [IMSAI Guy] demonstrates, this makes the filters direction-specific, as photons hitting the stack at a different angle will travel slightly further. Longer travel means the interference effect will be different, and so will the filtering response. You can see this by playing around with one in your hands and seeing the color change as your rotate it. Dichroic filter films can also make for some stunning optical effects. Very cool stuff.

By creating a filter stack with a wide enough range of inter-layer thicknesses, it’s possible to construct a mirror that covers the full spectrum with excellent reflectivity.  Since you can tune the layers, you can make it reflect any range of wavelengths you like. One thing we’ve not seen before is a wedge-like optical filter device, where the layer thicknesses progressively increase lengthways, creating a variable optical frequency response along the length. We guess this would be useful for diagnostics in the field, or perhaps for manually tuning a beam path?

We like the applications for dichroic films – here’s an Infinity Mirror ‘Hypercrystal’. If you don’t want to buy off-the-shelf films, perhaps you could sputter yourself something pretty?

Continue reading “All About Dichroic Optical Filters” →

CNC Plasma Cutter Filter Gets The Slag Out

May 16, 2020 by 10 Comments

No matter what kind of tools and materials you use in your shop, chances are pretty good that some process is going to release something that you don’t want to breathe. Table saw? Better deal with that wood dust. 3D-printer? We’ve discussed fume control ad nauseam. Soldering? It’s best not to inhale those flux fumes. But perhaps nowhere is fume extraction more important than in the metal shop, where vaporized bits of metal can wreak respiratory havoc.

Reducing such risks was [Shane Wighton]’s rationale behind this no-clean plasma cutter filter. Rather than a water table to collect cutting dross, his CNC plasma cutter is fitted with a downdraft table to suck it away. The vivid display of sparks shooting out of the downdraft fans belied its ineffectiveness, though. [Shane]’s idea is based on the cyclonic principle common to woodshop dust collectors and stupidly expensive vacuum cleaners alike. Plastic pipe sections, split in half lengthwise and covered in aluminum tape to make them less likely to catch on fire from the hot sparks, are set vertically in the air path. The pipes are arranged in a series of nested “S” shapes, offering a tortuous path to the spark-laden air as it exits the downdraft.

The video below shows that most of the entrained solids slow down and drop to the bottom of the filter; some still pass through, but testing with adhesive sheets shows the metal particles in the exhaust are much reduced. We like the design, especially the fact that there’s nothing to clog or greatly restrict the airflow.

Looking for more on CNC plasma cutter builds? We’ve got you covered, from just the basics to next-level.

Continue reading “CNC Plasma Cutter Filter Gets The Slag Out” →

Halloween Costume Turned Positive Pressure Suit

May 9, 2020 by 31 Comments

As a general rule, you probably shouldn’t be getting your Personal Protective Equipment (PPE) from the party store. But these are exceptional times, and rather than potentially depriving medical professionals the equipment they so desperately need on the front lines, the team at [Robots Everywhere] has been looking into improvised PPE. We’re not sure things are at the point where you would need to don this DIY Positive Pressure Suit (PAPR), but it’s certainly an interesting look at what’s possible when you think outside the box.

At the most basic level, a PAPR is a mostly air-tight garment that is continuously pumped full of filtered air. As long as the pressure inside the suit is higher than outside, there’s no way airborne bacteria and viruses can get in without traveling through the filter first.

For this project, the folks at [Robots Everywhere] took an inflatable astronaut costume and replaced the dinky original air pump with a much larger 12 V unit designed for inflating air beds. Upgrading the pump not only increased the internal air pressure of the suit, but also made it easier to add a HEPA filter to the inlet. As long as the suit is inflated and there are no leaks in the hose, the wearer will be surrounded by a bubble of filtered air.

Presumably, you don’t want to be tethered to the wall though, so the write-up briefly touches on how the pump system can be made more mobile with the addition of an RC-style battery pack. With the pump and batteries secured in a pouch attached to the suit, the wearer is free to venture outside the confines of their self-isolation bunker and go about their dystopian daily business.

A getup like this might seem a bit excessive, but with so many folks desperate for information on homemade protective gear, we aren’t passing any judgment. The team says you can modify a cheap painter’s suit in much the same way, but frankly, that doesn’t sound nearly as fun to us.

[Thanks to Aron for the tip.]

DSP Spreadsheet: FIR Filtering

October 3, 2019 by 14 Comments

There’s an old saying: Tell me and I forget, teach me and I may remember, involve me and I learn. I’m guilty of this in a big way — I was never much on classroom learning. But if I build something or write some code, I’m more likely to understand how it works and why.

Circuit simulation and software workbooks like Matlab and Jupyter are great for being able to build things without a lot of overhead. But these all have some learning curve and often use clever tricks, abstractions, or library calls to obscure what’s really happening. Sometimes it is easier to build something in a spreadsheet. In fact, I often do little circuit design spreadsheets or even digital design because it forces me to create a mathematical model which, in turn, helps me understand what’s really going on.

In this article I’m going to use Google Sheets — although you could do the same tricks in just about any spreadsheet — to generate some data and apply a finite impulse response (FIR) filter to it. Of course, if you had a spreadsheet of data from an instrument, this same technique would work, too.

Continue reading “DSP Spreadsheet: FIR Filtering” →

A Capacitive Soil Sensor Hack For Lower Voltage Supplies

July 27, 2019 by 24 Comments

A frequent beginner project involves measuring soil moisture levels by measuring its resistance with a couple of electrodes. These electrodes are available ready-made as PCBs, but suffer badly from corrosion. Happily there is a solution in the form of capacitive sensor probes, and it is these that [Electrobob] is incorporating in to a home automation system. Unfortunately the commercial capacitive probes are designed to run from a 3.3 V supply and [Bob]’s project is using a pair of AA cells, so a quick hack was needed to enable them to be run from the lower voltage.

The explanation of the probe’s operation is an interesting part of the write-up, unexpectedly it uses a 555 configured as an astable oscillator. This feeds an RC low pass filter of which the capacitor is formed by the soil probe, which in turn feeds a rectifier to create a DC output. This can be measured to gain a reading of the soil moisture level.

The probe is fitted with a 3.3 V LDO regulator, which is simply bypassed. Measurements show its output to be linear, so if the supply voltage is also measured an accurate reading can be gleaned. These probes are still a slightly unknown quantity to many who might find a use for them, so it’s extremely useful to be given this insight into them.

Universal music translation network

Hiding Data In Music Might Be The Key To Ditching Coffee Shop WiFi Passwords

July 15, 2019 by 52 Comments

In a move guaranteed to send audiophiles recoiling back into their sonically pristine caves, two doctoral students at ETH Zurich have come up with an interesting way to embed information into music. What sounds crazy about this is that they’re hiding data firmly in the audible spectrum from 9.8 kHz to 10 kHz. The question is, does it actually sound crazy? Not to our ears, playback remains surprisingly ok.

You can listen to a clip with and without the data on ETH’s site and see for yourself. As a brief example, here’s twelve seconds of the audio presenting two versions of the same clip. The first riff has no data, and the second riff has the encoded data.

You can probably convince yourself that there’s a difference, but it’s negligible. Even if we use a janky bandpass filter over the 8 kHz -10 kHz range to make the differences stand out, it’s not easy to differentiate what you’re hearing:

After many years of performing live music and dabbling in the recording studio, I’d describe the data-encoded clip as having a tinny feedback or a weird reverb effect. However, you wouldn’t notice this in a track playing on the grocery store’s speaker. Continue reading “Hiding Data In Music Might Be The Key To Ditching Coffee Shop WiFi Passwords” →

Protect Your Coffee Machine With A Filter Monitor

June 9, 2019 by 16 Comments

Coffee machines are delicate instruments, likely to be damaged by limescale. Thus they will often have a filter present, but filters have a limited capacity of water upon which they can be effective. At Make Bournemouth, they have approached the problem of when to change filters on their coffee machine by applying a bit of high-tech.

The water passing through the filter is monitored by a couple of DFRobot TDS modules, a flow meter, and a DS18B20 temperature sensor. The data from these is fed into an ESP32 dev board, which makes it available by a web interface for handy accessibility through a smartphone. It can then be used to work out how much of the filter’s capacity has been used, and indicate when a replacement is needed. All the code is available in a GitHub repository, and with luck now Bournemouth’s hackerspace will never see the coffee machine succumb to limescale.

Of course, this isn’t the first coffee maker water hack we’ve brought you. A year or two ago we told you about somebody making their pod coffee maker auto-fill too.