Print-in-Place Engine Aims To Be The Next Benchy

August 27, 2020 by Dan Maloney 19 Comments

While there are many in the 3D-printing community who loudly and proudly proclaim never to have stooped to printing a 3DBenchy, there are far more who have turned a new printer loose on the venerable test model, just to see what it can do. But Benchy is getting a little long in the tooth, and with 3D-printers getting better and better, perhaps a better benchmarking model is in order.

Knocking Benchy off its perch is the idea behind this print-in-place engine benchmark, at least according to [SunShine]. And we have to say that he’s come up with an impressive model. It’s a cutaway of a three-cylinder reciprocating engine, complete with crankshaft, connecting rods, pistons, and engine block. It’s designed to print all in one go, with only a little cleanup needed after printing before the model is ready to go. The print-in-place aspect seems to be the main test of a printer — if you can get this engine to actually spin, you’re probably set up pretty well. [SunShine] shares a few tips to get your printer dialed in, and shows a few examples of what can happen when things go wrong. In addition to the complexities of the print-in-place mechanism, the model has a few Easter eggs to really challenge your printer, like the tiny oil channel running the length of the crankshaft.

Whether this model supplants Benchy is up for debate, but even if it doesn’t, it’s still a cool design that would be fun to play with. Either way, as [SunShine] points out, you’ll need a really flat bed to print this one; luckily, he recently came up with a compliant mechanism dial indicator to help with that job.

Continue reading “Print-in-Place Engine Aims To Be The Next Benchy” →

Simultaneous Soldering Station

August 27, 2020 by Brian McEvoy 5 Comments

Soldering irons are a personal tool. Some folks need them on the cool side, and some like it hot. Getting it right takes some practice and experience, but when you find a tip and temp that works, you stick with it. [Riccardo Pittini] landed somewhere in the middle with his open-source soldering station, Soldering RT1. When you start it up, it asks what temperature you want, and it heats up. Easy-peasy. When you are ready to get fancy, you can plug in a second iron, run off a car battery, record preset temperatures, limit your duty-cycle, and open a serial connection.

The controller has an Arduino bootloader on a 32u4 processor, so it looks like a ProMicro to your computer. The system works with the RT series of Weller tips, which have a comprehensive lineup. [Riccardo] also recreated SMD tweezers, and you can find everything at his Tindie store.

Soldering has a way of bringing out opinions from novices to masters. If we could interview our younger selves, we’d have a few nuggets of wisdom for those know-it-alls. If ergonomics are your priority, check out TS100 3D-printed cases, which is an excellent iron, in our opinion.

VR Technology Helps Bring A Galaxy Far, Far Away To Our TV

August 27, 2020 by Roger Cheng 18 Comments

Virtual reality is usually an isolated individual experience very different from the shared group experience of a movie screen or even a living room TV. But those worlds of entertainment are more closely intertwined than most audiences are aware. Video game engines have been taking a growing role in film and television production behind the scenes, and now they’re stepping out in front of the camera in a big way for making The Mandalorian TV series.

Big in this case is a three-quarters cylindrical LED array 75 ft (23 m) in diameter and 20 ft (6 m) high. But the LEDs covering its walls and ceiling aren’t pointing outwards like some installation for Times Square. This setup, called the Volume, points inward to display background images for camera and crew working within. It’s an immersive LED backdrop and stage environment.

Incorporating projected imagery on stage is a technique going at least as far back as 1933’s King Kong, but it is very limited. Lighting and camera motion has to be very constrained in order to avoid breaking the fragile illusion. More recently, productions have favored green screens replaced with computer imagery in post production. It removed most camera motion and lighting constraints, but costs a lot of money and time. It is also more difficult for actors to perform their roles convincingly against big blank slabs of green. The Volume solves all of those problems by putting computer-generated imagery on set, rendered in real time via video game engine Unreal.

Continue reading “VR Technology Helps Bring A Galaxy Far, Far Away To Our TV” →

Mil-Spec Looks Without Defense Department Budget

August 27, 2020 by Tom Nardi 12 Comments

While hackers and makers have a tendency to focus on functionality above all else, that doesn’t mean there isn’t room for some visual flair. A device that works well and looks good will always be more impressive than the bare bones approach, but the extra time and money it usually takes to polish up the visual component of a build means it’s often overlooked. Which is exactly what [Jay Doscher] wanted to address with his Mil-Plastic project.

On the surface, the Mil-Plastic is yet another entry in the rapidly growing and often ill-defined world of cyberdecks: custom computing devices that forgo the standard laptop and desktop dichotomy and instead explore the road not taken by mainstream consumer electronics. To that end, it’s a solid build more than worthy of praise. But more than that, it’s also a lesson on how 3D printing and some clever design can create a truly impressive visual for little more than the cost of a spool of PLA.

The modular design allows parts to be printed in parallel.

The Mil-Plastic, as the name implies, looks like it was pulled from a Humvee or an Abrams tank. While the gorgeous olive green PETG filament that [Jay] has stumbled upon certainly helps, his eye for detail and design chops aren’t to be underestimated. He’s given the case a rugged and armored look that simply screams “Your Tax Dollars At Work”, complete with faux cooling fins running along the back and a generous application of low-profile stainless steel fasteners. We’ve taken a close look at the decadence of military engineering in the past, and the Mil-Plastic could hang with the best of them.

Most importantly, [Jay] has given us all the tools and information we need to recreate the look on our own terms. You don’t have to be in the market for yet another Raspberry Pi gadget to appreciate the Mil-Plastic; the design can serve as the backbone for whatever you happen to be building. The printed case not only looks impressive, but can easily be modified and expanded as needed.

[Jay] kicked off a minor revolution late last year with his Raspberry Pi Recovery Kit, and has continued to produce well-documented designs that illustrate the incredible power of desktop 3D printing. If you can look through his portfolio and not get inspired, you may want to speak with a doctor.

The Mini Console Revolution, And Why Hackers Passed Them By

August 27, 2020 by Lewin Day 31 Comments

The Raspberry Pi was initially developed as an educational tool. With its bargain price and digital IO, it quickly became a hacker favorite. It also packed just enough power to serve as a compact emulation platform for anyone savvy enough to load up a few ROMs on an SD card.

Video game titans haven’t turned a blind eye to this, realising there’s still a market for classic titles. Combine that with the Internet’s love of anything small and cute, and the market was primed for the release of tiny retro consoles.

Often selling out quickly upon release, the devices have met with a mixed reception at times due to the quality of the experience and the games included in the box. With so many people turning the Pi into a retrogaming machine, these mini-consoles purpose built for the same should have been immediately loved by hardware hackers, right? So what happened?

Continue reading “The Mini Console Revolution, And Why Hackers Passed Them By” →

Tiny Raspberry Pi Mac Nails The Apple Aesthetic

August 27, 2020 by Tom Nardi 35 Comments

We know that some in the audience will take issue with calling a Raspberry Pi in a 3D-printed case the “World’s Smallest iMac”, but you’ve got to admit, [Michael Pick] has certainly done a good job recreating the sleek look of the real hardware. While there might not be any Cupertino wizardry under all that PLA, it does have a properly themed user interface and the general aversion to external ports and wires that you’d expect to see on an Apple desktop machine.

The clean lines of this build are made possible in large part by the LCD itself. Designed specifically for the Raspberry Pi, it offers mounting stand-offs on the rear, integrated speakers, a dedicated 5 V power connection, and a FFC in place of the traditional HDMI cable. All that allows the Pi to sit neatly on the back of the panel without the normal assortment of awkward cables and adapters going in every direction. Even if you’re not in the market for a miniature Macintosh, you may want to keep this display in mind for your future Pi hacking needs.

Despite this clean installation, the diminutive Raspberry Pi was still a bit too thick to fit inside the 3D-printed shell [Michael] designed. So he slimmed it down in a somewhat unconventional, but admittedly expedient, way. With a rotary tool and a steady hand, he simply cut the double stacked USB ports in half. With no need for Ethernet in this build, he bisected the RJ-45 connector as well. We expect some groans in the comments about this one, but it’s hard to argue that this isn’t a hack in both the literal and figurative sense.

We really appreciate the small details on this build, from the relocated USB connectors to the vent holes that double as access to the LCDs controls. [Michael] went all out, even going so far as to print a little insert for the iconic Macintosh logo on the front of the machine. Though given the impressive work he put into his miniature “gaming PC” a couple months back, it should come as no surprise; clearly this is a man who takes his tiny computers very seriously.

Continue reading “Tiny Raspberry Pi Mac Nails The Apple Aesthetic” →

TMD-1 Makes Turing Machine Concepts Easy To Understand

August 27, 2020 by Dan Maloney 10 Comments

For something that has been around since the 1930s and is so foundational to computer science, you’d think that the Turing machine, an abstraction for mechanical computation, would be easily understood. Making the abstract concepts easy to understand is what this Turing machine demonstrator aims to do.

The TMD-1 is a project that’s something of a departure from [Michael Gardi]’s usual fare, which has mostly been carefully crafted recreations of artifacts from the early days of computer history, like the Minivac 601 trainer and the DEC H-500 computer lab. The TMD-1 is, rather, a device that makes the principles of a Turing machine more concrete. To represent the concept of the “tape”, [Mike] used eight servo-controlled flip tiles. The “head” of the machine conceptually moves along the tape, its current position indicated by a lighted arrow while reading the status of the cell above it by polling the position of the servo.

Below the tape and head panel is the finite state machine through which the TMD-1 is programmed. [Mike] limited the machine to three states and ~~four transitions~~ three symbols, each of which is programmed by placing 3D-printed tiles on a matrix. Magnets were inserted into cavities during printing; Hall Effect sensors in the PCB below the matrix read the pattern of magnets to determine which tiles are where. The video below shows the TMD-1 counting from 0 to 10, which is enough to demonstrate the basics of Turing machines.

It’s hard not to comment on the irony of a Turing machine being run by an Arduino, but given that [Mike]’s goal was to make abstract concepts easy to understand, it makes perfect sense to leverage the platform rather than try to do this with discrete logic. And you can’t argue with results — TMD-1 made Turing machines clear to us for the first time.

Continue reading “TMD-1 Makes Turing Machine Concepts Easy To Understand” →