Portable Pizza Oven Does The Job, And Fast

February 11, 2020 by 21 Comments

Pizza ovens are a fun thing to have in your back yard, and often wood is the fuel of choice for that smoky, rustic charm. However, [Andrew] is a fan of speed, leading him to prefer propane when it comes time to make a pizza. This guided his portable pizza oven build, with impressive results.

Hot, fresh pizza cooked in just minutes. Pretty attractive, huh?

With this build, [Andrew]’s goal was to have a portable oven that didn’t sacrifice on performance. Commercial offerings were easy to lug around, but tend to cool down too much after cooking a pie, leading to lengthy waits for the oven to return to temperature. Not content to wait, [Andrew] specified his build with two custom tube burners to heat the floor, with separate jet burners to heat the cavity. When two jets proved too much, he refined the design to just one to improve efficiency and reduce carbon build up.

The Instructable is a great read, covering both the design of the oven as well as the necessary techniques to cook high-quality Neapolitan pizzas in minutes flat – right down to the selection of flour and proper insertion techniques to avoid sticking. The home pizza enthusiast could learn a lot here, and it’s great to see [Andrew] continue to improve on his earlier designs. Video after the break.

This is only the most recent of many pizza ovens to grace these pages. How about one in a beer keg?

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Build Your Own Active Load

February 11, 2020 by 29 Comments

When it comes to testing power supplies, it’s useful to have a dummy load to put the gear through its paces. While it’s possible to just use some old heating elements or other big resistors, an active load can provide more control over the process. [Charles Ouweland] found himself in need of just such a piece of gear, and decided to build his own.

Commercial units often pack in a raft of features, operating in different modes from constant resistance, constant power, and constant current. For [Charles]’s needs, just constant current would be fine, and thus the design progressed around this constraint.

The IRFP250 MOSFET specified in the build can dissipate up to 190W, but as it heats up, this is reduced. In this design, cooled by a heatsink and PC fan, [Charles] estimates 120W continous output is a safe limit. It’s combined with an LM358 op-amp and TL431A reference voltage source to act as a current sink, controllable between 0 and 10 amps.

We’re sure that the new hardware makes testing power supplies a cinch for [Charles], and it’s always good to have a strong understanding of the workings of your own test gear. We’ve seen open-source designs in this space, too!

Cheap Strain Relief By Casting Hot Glue In A 3D Print

February 11, 2020 by 53 Comments

[Daniel Roibert] found a way to add cheap strain relief to JST-XH connectors, better known to hobby aircraft folks as the charging and balance connectors on lithium-polymer battery packs. His solution is to cast them in hot glue, with the help of 3D printed molds. His project provides molds fitted for connectors with anywhere from two to eight conductors, so just pick the appropriate one and get printing. [Daniel] says to print the mold pieces in PETG, so that they can hold up to the temperature of melted glue.

The 3D models aren’t particularly intuitive to look at, but an instructional video makes everything clear. First coat the inside surfaces of the mold with a release agent (something like silicone oil should do the trick) and then a small amount of hot glue goes in the bottom. Next the connector is laid down on top of the glue, more glue is applied, and the top of the mold is pressed in. The small hole in the top isn’t for filling with glue, it’s to let excess escape as the mold is closed. After things cool completely, just pop apart the mold (little cutouts for a screwdriver tip make this easy) and trim any excess. That’s all there is to it.

One last thing: among the downloads you may notice one additional model. That one is provided in split parts, so that one can make a mold of an arbitrary width just by stretching the middle parts as needed, then merging them together. After all, sometimes the STL file is just not quite right and if sharing CAD files is not an option for whatever reason, providing STLs that can be more easily tweaked is a welcome courtesy. You can watch a short video showing how the whole thing works, below.

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HackIt: Why Aren’t We Hacking On The LED Printer?

February 11, 2020 by 55 Comments

Strings of LEDs are a staple of the type of project we see here at Hackaday, with addressable devices such as the WS2812 in particular having changed beyond recognition what is possible on a reasonable budget. They’ve appeared in all kinds of projects, but are perhaps most memorable when used in imaging projects such as screen-like arrays or persistence-of-vision systems. There’s another addressable LED product that we haven’t seen here, which is quite a surprise considering that it can be found with relative ease in junk piles and has been on the market for decades. We’re talking about the LED printer, and the addressable LED product in question is a very high density array of LEDs the width of a page, designed to place an image of the page to be printed on the toner transfer drum.

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Airport Split-Flap Letters Carry On As Spotify Display

February 11, 2020 by 25 Comments

Today’s tale of being in the right place at the right time comes from [fabe1999], who was doing an intern gig at the airport when the controller on their split-flap display bought a one-way ticket going south. They were just going to throw away thousands of these letters and replace them with monitors, but the intern intervened.

[fabe1999] grabbed an armload, took them home, and set about making them flap again, one letter at a time. An ATtiny worked okay, but it wasn’t really fast enough to flip them at their full clacking potential, so [fabe1999] switched to an ESP8266. So now there is one ESP for each of the 20 characters, and another that runs a web server where text can be directly entered for immediate display.

Each letter uses two sensors to flap to the right letter. The first one acts as a start sensor, detecting the blackness of a blank character. Another sensor counts the letters and makes the ESP stop the motor on the right one. So far, [fabe1999] hasn’t figured out how to recognize when a blank character can stay blank, so they flap all the way around back to blank for now. It certainly adds to the rich, flappy sound, but that can’t be good for the long-term life of the letters. Your flight is now departing for Post Break Island, where the letters are spending part of their retirement showing song titles from Spotify.

No chance of split flaps falling into your lap? Here’s a tip: you can fab your own flip.

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First Space Cookies: Cosmic Cooking Is Half-Baked

February 11, 2020 by 52 Comments

For decades, astronauts have been forced to endure space-friendly MREs and dehydrated foodstuffs, though we understand both the quality and the options have increased with time. But if we’re serious about long-term space travel, colonizing Mars, or actually having a restaurant at the end of the universe, the ability to bake and cook from raw ingredients will become necessary. This zero-gravity culinary adventure might as well start with a delicious experiment, and what better than chocolate chip cookies for the maiden voyage?

That little filtered vent lets steam out and keeps crumbs in. Image via Zero-G Kitchen

The vessel in question is the Zero-G Oven, built in a collaboration between Zero-G Kitchen and Nanoracks, a Texas-based company that provides commercial access to space. In November 2019, Nanoracks sent the Zero-G oven aloft, where it waited a few weeks for the bake-off to kick off. Five pre-formed cookie dough patties had arrived a few weeks earlier, each one sealed inside its own silicone baking pouch.

The Zero-G Oven is essentially a rack-mounted cylindrical toaster oven. It maxes out at 325 °F (163 °C), which is enough heat for Earth cookies if you can wait fifteen minutes or so. But due to factors we haven’t figured out yet, the ISS cookies took far longer to bake.

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Xbox Controller Provides Intro To SWD Hacking

February 11, 2020 by 12 Comments

It’s amazing to see how much technology is packed into even the “simple” devices that we take for granted in modern life. Case in point, the third party Xbox controller that [wrongbaud] recently decided to tear into. Not knowing what to expect when he cracked open its crimson red case, inside he found an ARM Cortex microcontroller and a perfect excuse to play around with Serial Wire Debug (SWD).

Though even figuring out that much took a bit of work. As is depressingly common, all the interesting components on the controller’s PCB were locked away behind a black epoxy blob. He had no idea what chip was powering the controller, much less that debugging protocols it might support. But after poking around the board with his multimeter, he eventually found a few test points sitting at 3.3 V which he thought was likely some kind of a programming header. After observing that pulling the line labelled “RES” low reset the controller, he was fairly sure he’d stumbled upon a functional JTAG or SWD connection.

The Serial Wire Debug architecture.

As [wrongbaud] explains in his detailed blog post, SWD is something of a JTAG successor that’s commonly used by ARM hardware. Using just two wires (data and clock), SWD provides hardware debugging capabilities on pin constrained platforms. It allows you to step through instructions, read and write to memory, even dump the firmware and flash something new.

For the rest of the post, [wrongbaud] walks the reader through working with an SWD target. From compiling the latest version of OpenOCD and wiring an FTDI adapter to the port, all the way to navigating through the firmware and unlocking the chip so you can upload your own code.

To prove he’s completely conquered the microcontroller, he ends the post by modifying the USB descriptor strings in the firmware to change what it says when the controller is plugged into the computer. From here, it won’t take much more to get some controller macros like rapid fire implemented; a topic we imagine he’ll be covering in the future.

This post follows something of a familiar formula for [wrongbaud]. As part of his continuing adventures in hardware hacking, he finds relatively cheap consumer devices and demonstrates how they can be used as practical testbeds for reverse engineering. You might not be interested in changing the ROM that a Mortal Kombat miniature arcade cabinet plays, but learning about the tools and techniques used to do it is going to be valuable for anyone who wants to bend silicon to their will.